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Carl Schumaker - Commercial Engineering

L14 - Improve Design & Installation Flexibility through PlantPAx TM Field Device Networks & System Integration. Carl Schumaker - Commercial Engineering. Agenda. Process Networks & Asset Management. Challenge with Automation Projects. The Integration Puzzle Solved.

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Carl Schumaker - Commercial Engineering

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  1. L14- Improve Design & Installation Flexibility through PlantPAxTM Field Device Networks & System Integration Carl Schumaker - Commercial Engineering

  2. Agenda • Process Networks & Asset Management • Challenge with Automation Projects • The Integration Puzzle Solved • Integration Office Activities • Lab Overview

  3. Process Networks & Asset Management

  4. Process Networks & Asset Management

  5. The Challenge with Automation Projects: • Many devices… • Many suppliers… • Multiple networks… ..what if everything was compatible and tested as one plant automation system.. PlantPAx

  6. The Integration Puzzle Solved Rockwell Automation pretests many third-party manufactured EtherNet/IP, HART, Foundation Fieldbus and Profibusfield devices in its system test laboratory for compatibility with the PlantPAx process automation system. Each field device is connected to the PlantPAx system and subjected to interoperability testing procedures under conditions similar to those found in manufacturing plants. Putting the pieces together for benefits over the entire lifecycle: quicker project execution and more consistent maintenance • Partnerships • Strategic: Endress+Hauser • Encompass: 100+ Companies • Open Standards for Networks & Integration Technologies

  7. Integration Office for PlantPAx Reducing engineering time, cost Eliminating project execution integration risk Making maintenance more consistent Increasing automation product quality Mission: Combining Rockwell Automation, Endress+Hauser and other partner productsthat are connected by open, standarized process networks, with tools to provide one proven, Integrated, Information Enabled PlantPAx solution Customer Benefits: Extending the value of the Rockwell Automation PlantPAx Process Automation System to include Partner products

  8. Integration Office Activities • Integration Testing • Does it work? A AOIs AOPs Faceplates • Device Integration Tools Development • Building engineering efficiency B • Integration Package • Sharing best practices C The Integration Office provides the tools and packages to assure seamless integration needed for our customers process systems.

  9. The Integration Package • Reduces Engineering Effort - First time savings of 68%. • Faster Integration Time – Ongoing savings: 34% A single package that provides all the tools and information required to perform project-level device integration activities: • Integration Document: • Application and architecture details • Physical Installation and system configuration requirements • Engineering Tools • Add-On Instructions to consistently gather data • Visualization Tools • Faceplates to consistently present data

  10. Lab Overview

  11. PlantPAx HART Lab Overview • Setup Logix Project (Controller and IO) with RSLogix™ 5000. • Download Project to Controller using RSLogix 5000. • Setup Pop-up Faceplate on a Graphic Display using FactoryTalk View Studio. • Open the modified Graphic Display in FactoryTalk View SE Client and View Faceplate Parameters. • Configure the HART CerabarS using Process Device Configuration (PDC) in FactoryTalk AssetCentre. • Open ProCal in FactoryTalk AssetCentre and perform a mock calibration.

  12. PlantPAx Foundation Fieldbus and Profibus PA Lab Overview • Configure the CerabarS and EN2FFR or EN2PAR connections. • Download the 1788-EN2FFR or EN2PAR configuration. • Setup Logix Project (Controller and Linking Device) with RSLogix 5000. • Download Project to Controller using RSLogix 5000. • Setup Faceplate on a Graphic Display using FactoryTalk View Studio. • Open Graphic Display in FactoryTalk View SE Client and view Faceplate parameters. • View FF Instrument Configuration with PDC in FactoryTalk AssetCentre. • Open ProCal in FactoryTalk AssetCentre and Perform a Mock Calibration. New!

  13. Useful Web Sites • Fieldbus Foundation • www.fieldbus.org • HART Communication Foundation • www.hartcomm.org • PROFIBUS Organization • www.profibus.com • FDT Group • www.fdtgroup.org

  14. Can you get more out of your process devices today?

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