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Welcome to the 250ci/300ci/400ci/500ci Two Day Course

Welcome to the 250ci/300ci/400ci/500ci Two Day Course. Fill out the Paper Work. Are you Voyager (C2525E/3225E/3232E/4035E) Certified?. Have you completed the 250ci – 500ci Pre-Training Course?.

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Welcome to the 250ci/300ci/400ci/500ci Two Day Course

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  1. Welcome to the 250ci/300ci/400ci/500ci Two Day Course

  2. Fill out the Paper Work Are you Voyager (C2525E/3225E/3232E/4035E) Certified? Have you completed the 250ci – 500ci Pre-Training Course? If you answer NO to either of these questions, then you are not authorized to attend this training class.

  3. Technical Bulletin 1 Click here to open the 250ci/300ci Technical Bulletin 1 Then cover the bulletin completely. Click here to open the 400ci/500ci Technical Bulletin 1 Then cover the bulletin completely, pointing out the differences between the models as covered in the Pre-Training course.

  4. Description Description Part Number Part Number Yield / 5% Yield / 5% Price Price CPC CPC Toner TK-867K 480g Toner TK-857K 480g 1T02JZ0US0 1T02H70US0 25,000 pages/5% coverage 20,000 pages/5% coverage Toner TK-867C 220g Toner TK-857C 220g 1T02JZCUS0 1T02H7CUS0 18,000 pages/5% coverage 12,000 pages/5% coverage Toner TK-857M 240g Toner TK-867M 240g 1T02H7BUS0 1T02JZBUS0 12,000 pages/5% coverage 18,000 pages/5% coverage Toner TK-857Y 220g Toner TK-867Y 220g 1T02H7AUS0 1T02JZAUS0 12,000 pages/5% coverage 18,000 pages/5% coverage Toner Differences 250ci/300ci YIELDS OF SUPPLY ITEMS & COST PER COPY The 250ci/300ci is shipped with one complete full set of CMYK Toner. 400ci/500ci YIELDS OF SUPPLY ITEMS & COST PER COPY The 500ci/400ci is shipped with one complete full set of CMYK Toner.

  5. Maintenance Mode U327 The cassette heater must be connected at setup, U327 should be set to Mode 2. If the U327 is set to OFF, the heater will be on constantly causing the machine to overheat.

  6. Factory Access Codes 500ci = 5000 for User ID and Password 400ci = 4000 for User ID and Password 300ci = 3000 for User ID and Password 250ci = 2500 for User ID and Password Web Page Access Code = admin00

  7. Machine Setup (SM pages 1-2-2 through 1-2-15)

  8. SM page 1-2-3

  9. SM page 1-2-4

  10. SM page 1-2-5

  11. SM page 1-2-5 NOTE: Installation of the paper feed unit is covered in the Installation Guide shipped with the paper feed unit. See Note

  12. SM page 1-2-7

  13. SM page 1-2-7

  14. SM page 1-2-7

  15. SM page 1-2-8

  16. SM page 1-2-7

  17. SM page 1-2-9

  18. SM page 1-2-9

  19. SM page 1-2-10

  20. SM page 1-2-10 Note: Installation of the DP option is covered in the Installation Guide shipped with the DP unit. Either the DP-750 or the DP-760 will work with all of the models. Note: Installation of the other options is covered in the Installation Guide shipped with that option.

  21. SM page 1-2-12

  22. SM page 1-2-12

  23. SM page 1-2-12

  24. SM page 1-2-13 NOTE: You should perform U201 to initialize the touch panel.

  25. Operation Exercises Give each student a copy of the operation exercise sheets.

  26. Machine Disassembly • The machine disassembly covered in this class will be the equivalent of a 300K PM. • Disassembly is covered in Section 1-5 in the SM. • Begin by removing the Waste Toner Container and the Toner Cartridges. NOTE: You should reserve enough space to store all of the removed items safely.

  27. Fuser Section (page 1-5-41)

  28. Transfer Section (page 1-5-37)

  29. Image Formation Cover (page 1-5-30) Note: The waste toner container and the toner cartridges have already been removed.

  30. Image Formation Cover (page 1-5-30)

  31. Image Formation Cover (page 1-5-30)

  32. Image Formation Cover (page 1-5-30)

  33. Image Formation Cover (page 1-5-30)

  34. Image Formation Cover (page 1-5-30)

  35. Developing Unit (page 1-5-34)

  36. Developing Unit (page 1-5-34)

  37. Drum Unit (page 1-5-35)

  38. Drum Unit (page 1-5-35)

  39. ISU (1-5-19) NOTE: Just perform the first two steps, then point out the Lens #.

  40. Reassembly Click here to show the PM Procedures

  41. Maintenance Modes The following Maintenance Modes must be performed in the following order, after completing the PM procedures: (NOTE: Cover in detail, but DO NOT perform in class) U251 - - Checking/Clearing the Maintenance Count (See SM page 1- 3-86) U127 -- Checking/Clearing Transfer Count (See SM page 1-3-54) U167 - - Checking/Clearing the Fuser Count (See SM page 1- 3-87) U464 - - Setting the ID Correction Operation (See SM page 1- 3-108) U119 -- Setting the Drum (See SM page 1-3-53) U930 - - Checking/Clearing the Charger Roller Count (See SM page 1- 3-125) U412 - - Adjusting the Uneven Density (See SM page 1- 3-102) Perform Color Adjustment (Calibration) Perform Color Adjustment (Color Misalignment) U410 - - Adjusting the Halftone Automatically (See SM page 1- 3-98)

  42. Maintenance Mode U251

  43. Maintenance Mode U127

  44. Maintenance Mode U167

  45. Maintenance Mode U464 NOTE: You must turn the machine Off, then On after the result is displayed.

  46. Maintenance Mode U119 You must turn the machine off then On after performing this maintenance mode.

  47. Maintenance Mode U930

  48. Cleaning Optics and Filters Before performing U412, both color adjustments and U410, clean the optical section and vacuum all of the filters. If the optical section and filters are not cleaned, these adjustments will not set properly.

  49. Maintenance Mode U412

  50. Maintenance Mode U412

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