Success story chemistry osiris solvay roussillon platform france
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SUCCESS STORY CHEMISTRY OSIRIS / SOLVAY, Roussillon Platform, FRANCE PowerPoint PPT Presentation


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SUCCESS STORY CHEMISTRY OSIRIS / SOLVAY, Roussillon Platform, FRANCE. Speaker name - Company xx/09/2013. THE CONTEXT. OSIRIS: Condition Monitoring Service Chemical plant (SOLVAY Roussillon) Raw material for cigaret filters Interested in wireless capabilities:

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SUCCESS STORY CHEMISTRY OSIRIS / SOLVAY, Roussillon Platform, FRANCE

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Success story chemistry osiris solvay roussillon platform france

SUCCESS STORYCHEMISTRYOSIRIS / SOLVAY, Roussillon Platform, FRANCE

Speaker name - Companyxx/09/2013


The context

THE CONTEXT

  • OSIRIS: Condition Monitoring Service

  • Chemical plant (SOLVAY Roussillon)

    • Raw material for cigaret filters

  • Interested in wireless capabilities:

    • a first project as a showroom for the whole plant

  • Test on machines monitored offline for data comparison


Workshop description

WORKSHOP DESCRIPTION

x2

x2

x2

50m


Demand key points

DEMAND KEY POINTS

  • Critical machines +/- 50g

  • Low frequency analysis capabilities

  • ATEX Zone 2

  • Sensors installed under a cover: need for reliable communication

  • Capabilities to easily and quickly change sensors from one machine to its spare


Our solution gateway positioning

OUR SOLUTION: Gateway positioning

x

Gateway positions Tested

x

Best compromise

4

1

3

2

50m


Our solution

OUR SOLUTION

  • Gateway positioned in the middle of the workshop with omnidirectionnal antenna

  • Total of 12 tri axial sensors installed

  • Good communication with all sensors, including those under the cover of the wringer


Temporary architecture

TEMPORARY ARCHITECTURE

3G


Obstacles

Obstacles

  • Emerson wireless network already onsite but lot of troubles at Wireless network connection to the facility network: Strong resistance from IT guy to new wireless solutions!!

  • ACOEM strength:

    • Very opened and clear talk with IT crew on ISA100.11a at a pre sales step.

    • Capabilities to work on a temporary architecture without connection to the facility network for fast deployment with remote 3G access to the XPR server


Conclusion key success factors 1 2

CONCLUSION & KEY SUCCESS FACTORS (1/2)

  • The solution:

    • Ease of installation

      • mounting / unmounting for maintenance operation

      • All installation tests performed successfully < 1 day with 3 different gateways location, antenna direction…

    • Easily expandable solution

      • Showroom for the chemical whole plant

      • Other machines to monitor in the same workshop in a first step

      • Other workshops and production lines to monitor

    • Communication capabilities

      • Triaxial sensor + T° with capabilities to communicate parameters to the control room by OPC through XPR

      • SUPERVISION for the access by the end customer to the condition monitoring information

    • Reliable wireless protocol: even under the cover the signal is transmitted!


Conclusion key success factors 2 2

CONCLUSION & KEY SUCCESS FACTORS (2/2)

  • Customer relationship:

    • Long term relationship with our customer OSIRIS: Ease to have a first project with a new product

    • Strong interest in the solution from both our customer (OSIRIS Expert) and the end customer (SOLVAY): Very good local support


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