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Welcom e Q3 2012

Welcom e Q3 2012 . Introductions. Client Group Waddell Power Personnel. Clas s Background & Experience. Mr. Mike Andis – Indianapolis Fruit Company Mr. Keith Howard – Sur La Table Mr . James Knorr – Sur La Table Mr . Chris Glasson – Hachette Book Group.

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Welcom e Q3 2012

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  1. WelcomeQ3 2012

  2. Introductions Client Group Waddell Power Personnel

  3. Class Background& Experience Mr. Mike Andis – Indianapolis Fruit Company Mr. Keith Howard – Sur La Table Mr. James Knorr – Sur La Table Mr. Chris Glasson – Hachette Book Group

  4. History of Waddell Power& East Penn Manufacturing East Penn Manufacturing founded in 1946 by Delight Breidegam, Jr. Sally Miksiewicz- CEO & Vice Chairman Waddell Battery Company Inc. founded in 1978 by Gary T. Waddell Kerry Ridge - President

  5. Waddell PowerBusiness Segments Motive Power Batteries Chargers Handling Systems Standby Power Stationary Tel-com Parts & Accessories Recycling Service Motive Power Standby Power

  6. Deka BatteriesMaterial Handling Video Mr. Matthew Massingale – Service Manager

  7. Battery Safety Mr. Max Beaver – Customer Service Manager

  8. Battery Components Mr. Matthew Massingale – Service Manager

  9. Battery Components Active Materials: -positive active material -negative active material -formed plates -sulfuric acid (1.290 @ 77˚F) Components: Separator -prevents shorting -microporous -different types Grid -positive & negative -post, foot, boot

  10. Battery Chemistry, Operations, & Performance What is a Battery? Electrochemical Energy Storage Device -based on conversion of chemical energy into electrical energy -reactions occur at the positive plate and the negative plate to generate power -reactions are reversible, allowing for numerous discharge and recharge cycles

  11. Battery Chemistry, Operations, & Performance How a Battery Works Fully Charged: Positive = PbO2 (lead dioxide) Negative = Pb(lead) Electrolyte = 2H2SO4 (hydro sulfuric acid) Two dissimilar metals in sulfuric acid

  12. Battery Chemistry, Operations, & Performance What Happens During Discharge? Negative Plate = Pb(lead) -reacts with sulfuric acid ions to form lead sulfate and release electrons Pb + HSO4 -> PbSO4 + H+ + 2e Positive Plate = Pb02 (lead dioxide) -reacts with sulfuric acid ions and electrons to form lead sulfate and water PbO2 + HSO4 + 3H+ 2e- -> PbSO4 + 2H20

  13. Battery Chemistry, Operations, & Performance What Happens During Discharge? Sulfuric Acid -consumed by reactions at the positive and negative plates -specific gravity decreases as the discharge progresses -both plates sulfated Overall Reaction Pb + PbSO2 + 2H2SO4 -> 2PbSO4 + 2H20

  14. Battery Chemistry, Operations, & Performance What Happens During Recharge? -current is applied in the opposite direction -reactions are reversible -original starting components are restored Overall Reverse Reaction Pb + PbSO2 + 2H2SO4 <-> 2PbSO4 + 2H20 -gassing @ 80% or higher

  15. Battery Capacity Amount of Active Material: -plate size -number of plates in cell -proportional to active material -concentration of sulfuric acid Measuring Capacity: Ampere Hours @ the six hour rate to 1.70 VPC @ 77˚F 18-D125-17 -1000 Ah Battery (6hr 166.7amps)

  16. Battery Operation Operating Window: -charged battery approximately 2.15-2.18VPC -discharged battery approximately 2.00VPC -charged battery approximately 1.285SG -discharged battery approximately 1.160SG Recharge Window: -charger puts out rated ampere hour -voltage approximately 2.12VPC -80% recharged @ 2.37-2.44VPC (gassing) -2.55 to 2.65VPC finish rate

  17. Battery Operation Battery Watering: -ideal time to water battery -over watering will cause the electrolyte to overflow -under watering will cause damage to the plates -use approved water only

  18. Battery Application Proper Sizing and Use D-Series Fast Charge E-Z Link MaxPowr ChargeMate Maintenance Saver Dominator GelMate PowrMate

  19. APPLICATION

  20. APPLICATION

  21. APPLICATION

  22. APPLICATION

  23. APPLICATION

  24. LUNCH Jockamo Upper Crust Pizza

  25. TOUR WADDELL POWERIndiana Operations

  26. CELL AUTOPSY WADDELL POWER

  27. SHOP REPAIR WADDELL POWER

  28. Q & A WADDELL POWER STAFF

  29. RENTAL • BATTERY & CHARGER MONTHLY RENTAL: • Voltage BatteryCharger 12V $200 $130 24V $315 $170 36V $380 $210 48V $450 $250 *Opportunity Charge Battery or Charger add $50.00 (includes BID, SPWS, & SREM) **Fast Charge Battery or Charger add $100.00 (includes BMID or BFD, SPWS, & SREM)

  30. EVALUATION BATTERY EVALUATION INCLUDES:Wash battery, neutralizing corrosionEqualize charge (constant current charging if necessary to drive acid from the plates) Capacity load test Written report with recommendations Voltage Battery 12V $120 24V $156 36V $198 48V $216

  31. ACID ADJUST ACID ADJUSTMENT INCLUDES:Specific gravity measurement of each individual cellTemperature correctionParticulate removedElectrolyte exchanged with newGravity restored to manufacturer specification

  32. RECONDITION BATTERY EVALUATION & RECONDITIONING INCLUDES: Technical Inspection is conductedCables, connectors, contacts replaced as neededBattery tray is ground to metalBattery is repaintedBattery is resealed VoltageBattery 12V $240 24V $312 36V $396 48V $432

  33. CONTACT Customer Service and SupportIndiana Phone: (317) 547-3090email: in.service@waddellpower.comwww.waddellpower.com

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