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USJE Integrated Environmental Permit Application

USJE Integrated Environmental Permit Application. Bosko Nikov bosko.nikov@mt.net.mk. USJE Integrated Environmental Permit Application. The Choice. Willingness. Location. Already achieved results. Human resources. Clinker Cement Insulation material RMC.

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USJE Integrated Environmental Permit Application

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  1. USJE Integrated Environmental Permit Application Bosko Nikov bosko.nikov@mt.net.mk

  2. USJE Integrated Environmental Permit Application The Choice • Willingness • Location • Already achieved results • Human resources

  3. Clinker Cement Insulation material RMC USJE Integrated Environmental Permit Application The Company PRESENTLY: 574 Employees: Established 1955 1968 Kiln #3 Products: 1970 Kiln #4 1980 Major reconstruction 1998 TITAN TAKES OVER

  4. USJE Integrated Environmental Permit Application Location

  5. USJE Integrated Environmental Permit Application Operation • Dry process • Cyclone preheater • No precalciner • Fabric filters

  6. USJE Integrated Environmental Permit Application Present Emissions 16 mg/Nm3 Dust (TPM) Point sources Fugitive (incl. Quarrying and transport) 0.198 kg/t Point sources 73 g/t SO2 835 mg/Nm3 Point sources NOx

  7. USJE Integrated Environmental Permit Application ISO 9000/2000 Quality Management Environmental Management System Preparations for ISO 14001 Emissions Monitoring System: Centralized and computerized data acquisition and reporting

  8. Emergency Response Plan • General Issues (Reputation/image) • Operational (Equipment, health and safety, security, human resources) • Finantial • Sources/reasons for emergency • Preventiov/response • Accidents reported

  9. Financial burden Technical viability USJE Integrated Environmental Permit Application Integrated permit Stright the way or via an adjustment (compliance) plan? Gap between the current practice and BAT Investments required Time required

  10. USJE Integrated Environmental Permit Application Activities: Not addopted yet Law on Environment Waiting to be issued Ordinance on IPPC Application form Main company’s activity

  11. USJE Integrated Environmental Permit Application Activities completed: Collecting data on raw materials, energy and auxiliary materials Emission measurements carried out by authorized laboratories Public communication established

  12. Nox (mg/m3) 200-500 835 SO2 (mg/m3) 200-400 68 Dust (mg/m3) 20-30 16 Energy use (MJ/t) 3000 3700 Electricity (kWh/t cement) 90-130 99 USJE Integrated Environmental Permit Application Comparison with BAT Indicator BAT USJE

  13. Raw materials preparing Improvement required Products handling Improvement required Process optimisation Required Monitoring Satisfactory EMS On the way Emergency response Modifications required USJE Integrated Environmental Permit Application Comparison with BAT

  14. USJE Integrated Environmental Permit Application • Usje cement plant is seriously being prepared for submitting the application form for integrated permit • In order to reduce the financial burden they will rather apply for adjustment permit as soon as the new Law on the environment comes into force Conclusion

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