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Prognosis 2030 – A Vision

Prognosis 2030 – A Vision. February 19 2008 T.A. Cruse, DARPA/DSO Consultant Dayton, Ohio 45459. The Perfect World for Prognosis. Damage progression is deterministic Perfect knowledge of microstructural features, chemistry, initial strains, etc.

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Prognosis 2030 – A Vision

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  1. Prognosis 2030 – A Vision February 19 2008 T.A. Cruse, DARPA/DSO Consultant Dayton, Ohio 45459

  2. The Perfect World for Prognosis • Damage progression is deterministic • Perfect knowledge of microstructural features, chemistry, initial strains, etc. • Perfect physics-based damage models appropriate to microstructures • Ignorance of any = uncertainty • Usually seen as scatter in actual/predicted • Processing deviation = new population • Design error = major shift in new population • Prognosis is more than physics/chemistry DCT Workshop

  3. Prognosis is a 3-Legged Stool • Leg 1: Physics-based system state models • Response to defined/controlled processing • Response to defined/recorded environments • Prediction of future states, given initial state • Leg 2: System state “fingerprint” • Initial state definition and recording • Leg 3: State validation – “virtual sensor” • Linking Leg 1 with new NDE characterizations to provide updated system state “fingerprint” DCT Workshop

  4. What is New NDE? • What it is not • Finding cracks • Finding delaminations • Stiffness change • What it will include • Change detection • New signal processing • Witness mapping • Ping-ring response mode • Focus on state awareness • What it will be • Integral part of 3-legs DCT Workshop

  5. State Awareness Attributes • Real-time environmental loads & history • E.g., loads, thermal loads, humidity, chemistry, etc. • Real-time microstructural response • E.g., strain, temperature, diffusion, oxidation, etc. • Initial state “fingerprint” • Micro/macro state definition at service intro • Critical processing history state contributions • Current state “fingerprint” DCT Workshop

  6. Prognosis 2030 – the vision • Vast computational power in the system • Real-time state assessment updating • Real-time integration of initial state and environmental history • Real-time forensics (space systems/avionics) • Real-time communications to user for prognosing future state capabilities • “Columbia safe-return” scenario capability • System operates as integrated, virtual sensor • All three legs are fully integrated • State awareness through “new NDE” • Analytical system certification revolution • Fully risk based design/deployment with processing histories • Fully adaptive to individual part tracking up to the “tail number” DCT Workshop

  7. Prognosis 2030 - Challenges • Close the “scatter band” • High fidelity modeling – system response • High fidelity damage models • Complex 3D material systems • High heat flux loading environments/responses • Revolutionize material state awareness • Neural materials and systems • Ping-ring state updating • Global-local communications within system • Remote diagnostics/forensics • Future material system complexities • Hybrids, 3D and tailored systems, • Complete material processing • All things to be probabilistically integrated DCT Workshop

  8. Recommendations to Workshop • Assess balance between the three legs • High fidelity, probabilistic system modeling • Complex materials – damage state modeling • Microstructurally physics-based state processes • Cumulative history, fully-integrated mechanisms • Integrated, new NDE concepts • Self-assessing materials; automated reporting • Characterize the material state; integrate with models • Define the most important basic research enablers for each • Where are the greatest discovery potentials? • What are the most critical challenge problems? DCT Workshop

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