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Eco Design

Eco Design. General Objectives. GENERAL ACARE OBJECTIVES. 80% cut in NOx emissions Halving perceived aircraft noise 50% cut in CO2 emissions per pass-Km by drastic fuel consumption reduction A green design, manufacturing, maintenance and disposal product life cycle.

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Eco Design

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  1. Eco Design

  2. General Objectives GENERAL ACARE OBJECTIVES • 80% cut in NOx emissions • Halving perceived aircraft noise • 50% cut in CO2 emissions per pass-Kmby drastic fuel consumption reduction • A green design, manufacturing, maintenance and disposal product life cycle • 80% cut in NOx emissions • Halving perceived aircraft noise • 50% cut in CO2 emissions per pass-Kmby drastic fuel consumption reduction • A green design, manufacturing, maintenance and disposal product life cycle ECO 2011 AREco-Design ITD Definition ECO-DESIGN ITD ECO-DESIGN ITD EDA – Airframe ECO-DESIGN ITD EDA – Airframe EDS – Systems www.cleansky.eu

  3. EDA - Eco-Design for Airframe General Objectives Development of A/C technologies to reduce environmental impacts during out of operation phases of the A/C lifecycle Reduction of inputs and outputs Technology areas along the lifecycle www.cleansky.eu

  4. EDS - Eco-Design for Systems General Objectives • Validate an a/c design methodology and tools for optimisation of the All Electric A/C (AEA) • Integration at a/c level of AEA electrical & thermal technologies Electrical Test Bench Thermal Test Bench www.cleansky.eu

  5. Environmental Targets EDA : reduction of environmental impacts during out of operation phases of the a/c lifecycle • EDS: Benefits brought by the All Electric A/C concept to be highlighted through of the conceptual A/C (Vehicle ITDs) • Mass benefits and energy management fuel consumption reduction (2%) • Removing of hydraulic noxious fluids • Increase a/c availability through more efficient maintenance • Limit the amount of ground and flight tests during design phase www.cleansky.eu

  6. Area 1 : new materials & surfaces Area 4 : end of life management Area 2 : green manufacturing Area 3 : long life structure Eco-Design for Airframe Technical Areas RawMaterials Elimination Recycling Eco-Design for Airframe Manufacturing Green Repair Product Maintenance Use General objectives : Eco-Design and Green Manufacturing www.cleansky.eu

  7. EDA Technical Overview Technology Selection State of the art 235technologies “Clustering” and downsizing 157Remaining technologies 110selected technologies Trade-off based on a scoring Scoping Technology Development 2010 2011–2012–2013 www.cleansky.eu

  8. EDA Technical Overview Examples of Technology • Incremental sheet forming • Replacement of chemical machiningby mechanical machining • Press Forming of TS www.cleansky.eu

  9. EDA Technical Overview Lifecycle Analysis (LCA) Logic Technologies Eco-Statement (current & innovative) 23 A/C Reference parts LCA on Reference parts Material & Process Technologies Combination for A/C extrapolation A/C Level Eco-Statement (current & innovative) Bill of Materials & Processes A/C Material & Process cakes www.cleansky.eu

  10. EDA Technical Overview Demonstration 10 Airframe Demonstrators www.cleansky.eu

  11. EDA Technical Overview Demonstration Green PU foams for seating 6 Equipment demonstrators • Biocomposites for cabin interior applications Metallic alloys, processes and surface treatments • Biocomposites for cabin interior applications • Composites for high temperatures • Materials for electronics 2 cabin interior demonstrators www.cleansky.eu

  12. EDS Technical Overview Methodology Overview Electrical Test Bench Thermal Test Bench www.cleansky.eu

  13. A/C Optimization A/C Optimization Specifications and requirements Technology Architecture Status Refinement Components Components & S/S Def. & S/S Def. OptimizationLoop Data Data Models Models A/C Sizing A/C Sizing EDS Technical Overview Methodology Overview Architecture trade-off … Arch. 1: Baseline Arch. 2 Arch. n Specifications and requirements Technology Architecture Status Refinement … … A/C Level Ecolonomic Comparison MoreElectrical Architecture Selection and Benefits Assessment www.cleansky.eu

  14. EDS Technical Overview Methodology Development Objectives: • Detail methodology for A/C Optimization and Trade-off and “Ecolonomic” Analysis • Define and develop (if necessary) associated modeling tools • Development of a platform including: • ENAM – Electrical Network Analysis Model • EMM – Energy Management Model • ThM – Thermal Model • APOM - Advanced Project Optimisation Model • EAT - Ecolonomic Analysis Model www.cleansky.eu

  15. EDS Technical Overview Electrical Tests • Objectives: • To test the VS Generic Architecture and the specific architectures for business jet, regional aircraft and helicopter from the electrical point of view. It will validate the TRL 5 of the tested equipments and modeling methodology Test Rig based on the Copper Bird at SAFRAN / Hispano-Suiza (Colombes, France) www.cleansky.eu

  16. EDS Technical Overview Electrical Tests • Objective: • Validation of the methodology and associated modeling for the thermal point of view Test Rig integrated in a pressure vessel at Fraunhofer premises in Holskirchen (Germany) www.cleansky.eu

  17. Thank you for your attention Contact details (to be added)

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