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TEMPERATURE RECORDING SYSTEMS

TEMPERATURE RECORDING SYSTEMS. Manually filled Logsheet. Reefer container (Front). PARTLOW RECORDER. PARTLOW CHART (Blank). PARTLOW CHART EXERCISE. GENESIS. Introduced as a back up for manual recording of temperatures Works as a stand alone unit not requiring external power supply

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TEMPERATURE RECORDING SYSTEMS

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  1. TEMPERATURE RECORDING SYSTEMS

  2. Manually filled Logsheet

  3. Reefer container (Front)

  4. PARTLOW RECORDER

  5. PARTLOW CHART (Blank)

  6. PARTLOW CHART EXERCISE

  7. GENESIS • Introduced as a back up for manual recording of temperatures • Works as a stand alone unit not requiring external power supply • Mechanical clock winding mechanism provides drive for a rotating chart. • Provides continuous temperature recording for 31 days irrespective of power supply availability, whether container is empty or cargo loaded.

  8. Disadvantages • Provides only return temperature recording • Can be manually fudged – not 100% foolproof • Since it is a mechanical device, there is a little amount of sluggishness and hunting. • Prone to damage from external elements even though located in a protective enclosure • Needs regular calibration

  9. Subsequently replaced with Electronic datarecorder. • However some container owners still persist with Partlow Chart as it provides a readily readable record of temperature.

  10. Location of Partlow Mechanism and Sensor

  11. Partlow Chart Mechanism

  12. Fault Finding from Partlow Charts • Stylus contact on chart is not correct • System running with choked expansion valve passage or less refrigerant charge

  13. Fault Finding from Partlow Charts • Excessive Moisture in the Cargo Space • Compressor Tripped

  14. Partlow Chart Exercise-Chilled Cargo Draw a Partlow Chart based on the foll: data • Cargo Temp Setpoint: +8ºC • Date and Time of Plugging on board: 2nd noon • Temp at the time of plugging: 14ºC • Defrost Interval; 6 hours • Temp rise during Defrost: 3ºC • Start of Power Breakdown: 5th noon • Power restored: 5th midnight • Temp rise during power breakdown: 8ºC • Container Unplugged: 14th noon

  15. Partlow Chart Exercise-Chilled Cargo SOLUTION • Identify +8ºC on the Chart and draw a light circle representing Setpoint • Identify and mark 2nd noon and 14ºC to identify the time and temp at plugging • Draw the curve to reduce the temp to 10ºC in 6 hrs • Show a gradual increase of temp to 13ºC for max period of 2 hrs • At the end of 2 hrs show a sharp drop of temp to 10ºC in about 1 hr • Repeat the Defrost cycle after every 6 hrs. • From 5th noon till 5th midnight show a gradual rise of temp upto 18ºC

  16. Partlow Chart Exercise-Chilled Cargo SOLUTION Contd. • After power is restored at 5th midnight, show a rapid fall in temp upto12ºC in 6 hours when the next defrost cycle starts. • Repeat the defrost cycle for 2 hours showing temp rise of 3ºC • After the next defrost cycle show temp fall upto 10ºC in about 1 hr • Repeat the cooling and defrost cycle till 14th noon when the container is unplugged • Thereafter show a gradual rise in temp.

  17. Partlow Chart Exercise-Frozen Cargo Draw a Partlow Chart based on the foll: data • Cargo Temp Setpoint: -15ºC • Date and Time of Plugging on board: 18th noon • Temp at the time of plugging: -8ºC • Defrost Interval: 24 hours • Temp rise during Defrost: 4ºC • Start of Power Breakdown: 22nd noon • Power restored: 23rd midnight • Temp rise during power breakdown: 5ºC • Container Unplugged: 30th noon

  18. Partlow Chart Exercise-Frozen Cargo SOLUTION • Identify -15ºC on the Chart and draw a light circle representing Setpoint • Identify and mark 18th noon and -8ºC to identify the time and temp at plugging • Draw the curve to reduce the temp to -15ºC in 3 hrs • Maintain the same temp for about 24 hrs till the start of the first defrost cycle • Show a gradual increase of temp to -11ºC for max period of 2 hrs • At the end of 2 hrs show a sharp drop of temp to -15ºC in about 1 hr • Repeat the Defrost cycle after every 24 hrs. • From 22nd noon till 23rd noon show a gradual rise of temp upto -10ºC

  19. Partlow Chart Exercise-Frozen Cargo SOLUTION Contd. • After power is restored at 23rd noon, show a rapid fall in temp upto -15ºC in 2 hours and maintain it till the next defrost cycle starts. • Repeat the defrost cycle for 2 hours showing temp rise of 3 ºC • After the next defrost cycle show temp fall upto -15ºC in about 1 hr • Repeat the cooling and defrost cycle till 30th noon when the container is unplugged • Thereafter show a gradual rise in temp.

  20. SOLUTION

  21. Points to PONDER • For Chilled cargoes, the minimum temp recorded on Partlow Chart is 2-3ºC more than the Setpoint Temp whereas for Frozen cargoes, the minimum temp goes as low as the Setpoint Temp. WHY? • The max. Defrosting time is 2 hrs. WHY? • For Chilled cargoes, the rise is temp is faster than for frozen cargoes - both during defrosting time and also during power breakdown. WHY? • Defrosting interval is 6 hrs and 24 hrs respectively for chilled cargoes and frozen cargoes. WHY?

  22. IMPROVEMENTS ON PARTLOW CHARTS • Mechanical hand winding mechanism replaced by battery • Design with 2 sensors used for non-transport applications. • Electronic Partlow Recorders

  23. PARTLOW CHART (Used)

  24. LOCATION OF PARTLOW SENSOR

  25. All Containers are equipped with Electronic Datarecorders. These provide continuous recording of the temperatures and events occuring in the machinery. • It is a tamperproof device and the recorded data is accepted as evidence in the court of law.

  26. Information recorded in the Datacorder • In many instances, shipstaff have been pulled up for not recording power breakdowns – whether planned or unplanned. • This happens, particularly, if any cargo damage is noticed at the consignee’s end, when the datarecorder has recorded a power interruption, but same has not been logged by the shipstaff. • The Datacorder is a “Black Box”. Nothing escapes its notice. It records even the slightest variation in temperature – minute by minute. • BE CAREFUL – BIG BROTHER IS WATCHING!

  27. Data recorded in Datacorder – Good Cargo

  28. Power Breakdown

  29. Power Interruption and Back up Battery removed

  30. Frequent Power Interruptions

  31. Raw Data – Minute by Minute Recording

  32. Data from Carrier Datacorder

  33. Data from Carrier Datacorder Contd.

  34. Data from Carrier Datacorder

  35. Data from Thermoking Recorder

  36. RECORDED DATA

  37. Temperature Recorders inside Cargo

  38. LOCATION OF CARGO PROBES (USDA)

  39. Cargo probes Recorded Data

  40. Remote monitoring modem

  41. FOUR WIRE SYSTEM

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