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DuraPlate Installation Guide. Corrosion Resistant Liner. Presented By:. THINK SAFETY 1st. Practice ALL safety precautions. Follow all OSHA & Manufacturers safety recommendations. Wear protective gear. Step One. Prepare the Joints. Step 1 – Proper Storage.

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DuraPlate

Installation Guide

Corrosion Resistant Liner

Presented By:


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THINK SAFETY 1st

  • Practice ALL safety precautions.

  • Follow all OSHA & Manufacturers safety recommendations.

  • Wear protective gear


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Step One

Prepare the Joints


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Step 1 – Proper Storage

Use blocking to stage the joints OUT of the dirt

All materials and joints must be kept clean


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Step 1 – Clean the Joints

Clean the bell AND the spigot

Remove all dirt and debris


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Step 1 – Inspect the Joints

Inspect the Bell and Spigot

This is a good joint

Report cracks to your supervisor


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Step 1 – Prime the Joints

Best results are obtained with the application of a water- based adhesive primer


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Step Two

Install Joint Materials


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Step 2 – Install Joint Materials

Two Seals are required

Gaskets to keep the structure watertight

Mastic to keep back the gasses


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Step 2 – Apply Butyl to Shoulder

Apply ONELAYER of approved butyl tape


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Step 2 – Apply Butyl to Shoulder

Place butyl tape on the INSIDE shoulder of the structure


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Step 2 – Apply Butyl to Shoulder

Do NOToverlap the end of the butyl tape

Apply Gasket to Spigot


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Step 2 - Install O-Ring

PLACE on

SPIGOT

1

2

LUBE GASKET

1

2

3

4

EQUALIZE

INSPECT

4

3


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Step 2-Install Single Offset

1

2

PLACE ON SPIGOT

1

2

LUBE SPIGOT

with GASKET ON

3

4

EQUALIZE

INSPECT

4

3


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NOTE

For more detailed instructions on proper installation of the gaskets, please view

WATERTIGHT GASKET INSTALLATION GUIDE

Available from


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Step Three

Lubricate


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Step 3 – Lubricate

Lube inside the bell.

Do NOT put lube on top of butyl tape.


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Step 3 – Lubricate the Spigot

Insure the spigot has been lubed properly according to the type of the gasket.


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Step Four

Set Section


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Step 4 – Select Proper Equipment

Use of Proper Lifting Equipment

Promotes Safety

Prevents Damage to Structure

Eases Installation


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Step 4 – Lifting Apparatus

Use proper lift pins and bars available from Atlantic


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Step 4 – Machinery

Use machinery capable of lifting the structure.

Call our office for the weight of your structures


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Step 4 – Set Section

Keep the Structure Level

Center the Sections and Lower into Position


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Step 4 – Set Section

Squeeze out of the butyl tape should occur as the joints seat themselves


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Step Five

Visual Inspection


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Step 5 – Visual InspectionsLook inside and outside structure

Make sure the joints are seated evenly all around


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Step 5 – Visual InspectionsLook inside and outside structure

If the joints are not even, raise the section and adjust.

Use clean butyl


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Step 5 – Visual InspectionsLook inside and outside structure

Plug lift holes with suitable non-shrink grout


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SUMMARY

  • SAFETY 1st

  • PREPARE THE JOINTS

  • INSTALL JOINT MATERIALS

  • LUBRICATE

  • SET PRECAST – INSURE LEVEL

  • INSPECT & PLUG LIFT HOLES


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Questions?

Duraplate

Installation Guide


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Troubleshooting

Use Lube GENEROUSLY

Keep Lift Hooks STRAIGHT


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Contact your Atlantic Sales Representative for other products available to promote watertight quality installations


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DuraPlate

Installation Guide


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Supporting Cast

THANK YOU

  • RIPA

  • CHAPMAN

  • WAL DEN GREENE

  • JMHC

  • KEARNEY


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