Chapter 73
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Chapter 73. Anti-Lock Brakes, Traction Control, and Stability Control. Contents. Anti-lock brake systems (ABS) Traction and stability control systems ABS service Traction and stability control system service Final system check. Anti-Lock Brake Systems (ABS).

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Chapter 73

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Chapter 73

Chapter 73

Anti-Lock Brakes,

Traction Control, and

Stability Control


Chapter 73

Contents

  • Anti-lock brake systems (ABS)

  • Traction and stability control systems

  • ABS service

  • Traction and stability control system service

  • Final system check


Chapter 73

Anti-Lock Brake

Systems (ABS)

An ABS uses wheel speed sensors, a computer (ECM), and a modulatorunit to prevent skidding during hard braking


Anti lock brake system

Anti-Lock Brake System


Abs operation

ABS Operation

  • For good drivers to get maximum braking and control, extreme tire slip must be avoided

  • On slick pavement the tire slips, its friction with the road surface drops, and stopping distance increases

  • ABS modulates braking effort at the controlled wheels to reduce the stopping distance and increase directional stability when braking


With and without abs

With and Without ABS


Without abs

Without ABS

  • Without ABS cars tend to slide to the right because of higher tire adhesion on the road


With abs

With ABS

With ABS cars tend to travel further during hard braking


Basic abs components

Basic ABS Components


Abs components

ABS Components


Abs control module

ABS Control Module

Uses wheel speed sensor inputs to control the electro-hydraulic modulator


Wheel speed sensor

Wheel Speed Sensor

Wheel sensors produce an ac signal that corresponds to wheel and tire speed

Sensor Rotor

moving teeth on the sensor rotor induces current in the wheel sensor coil


Wheel speed sensor sensor rotor

Wheel Speed Sensor/Sensor Rotor

  • Wheel sensors produce an ac signal that corresponds to wheel and tire speed

  • The signal increases in frequency as the tire rotates faster

  • As the tire rotates, moving teeth on the sensor rotor induce current in the sensor coil


Sensor signal frequency

Sensor Signal Frequency


Sensor signal frequency1

Sensor Signal Frequency

  • A rapid decrease in a sensor’s signal frequency indicates that a tire is starting to lose traction and lock up

  • The control module then sends an electrical signal to the hydraulic modulator to pulsate hydraulic pressure to the affected wheel cylinder, modulating braking effort


Electro hydraulic modulator

Electro-Hydraulic Modulator


Electro hydraulic modulator1

Electro-Hydraulic Modulator

  • Regulates the fluid pressure applied to each wheel brake assembly during ABS operation

  • Controlled by the ABS control module

  • Pressure modulation refers to the rapid cycling of pressure to the brake assemblies, preventing wheel lockup

    • occurs 15 to 20 times per second


Abs circuit warning light

ABS CircuitWarning Light


Abs warning light

ABS Warning Light

  • Mounted in the dash

  • Alerts the driver to an ABS malfunction

  • Turns on during engine cranking and ABS self-check at startup to verify operation


Abs accumulator

ABS Accumulator

The accumulator in the ABS system stores high pressure fluid and Caution should be used when servicing!


During hard braking

During Hard Braking

  • When the ABS system is in operation you will feel a pulsing in the brake pedal; this is caused by the solenoidvalves cycling pressure on and off. Some ABS systems can cycle up to 15 times per second.


Abs warning light1

ABS Warning Light

  • Mounted in the dash

  • Alerts the driver to an ABS malfunction

  • Turns on during engine cranking and ABS self-check at startup to verify operation


Chapter 73

  • A:ABS control module

  • B: booster pump & motor

  • C: wheel speed sensor

  • D: sensor rotor

  • E: rotor


Modulator components

Modulator Components

  • Fluid reservoir

    • holds an extra supply of brake fluid

  • Solenoid valve block

    • coil-operated valves that control brake fluid flow to the wheel brake cylinders

  • Accumulator

    • chamber for storing fluid under high pressure


Modulator components1

Modulator Components

  • Hydraulic pump and motor

    • motor-driven pump that provides brake fluid pressure for the system

  • Pressure switch

    • monitors system pressure and controls the operation of the motor-driven pump

  • Master cylinder-booster assembly

    • conventional master cylinder with power assist for normal braking


Abs hydraulics

ABS Hydraulics

Here, the brakes are applied, and pressure is being dumped from one wheel to prevent lockup


Abs modes of operation

ABS Modes of Operation

  • Three modes of ABS operation are used:

    • isolation mode

    • dump mode

    • reapply mode


Integrated abs

Integrated ABS

  • Combines the power booster, master cylinder, and modulator units into one assembly

  • More common on early systems

  • More expensive and difficult to repair


Nonintegrated abs

Nonintegrated ABS

  • Major units are separated

  • Uses a conventional master cylinder and booster

  • The electro-hydraulic modulator is a separate unit

  • More common on recent ABS units


Abs channels

ABS Channels

  • Separate hydraulic circuits that feed one or more wheel cylinders or calipers

  • One-channel ABS

    • operates only the rear wheel brakes together

  • Two-channel ABS

    • two separate hydraulic circuits are controlled by the modulator

    • rear-wheel ABS with separate control for each wheel brake


Abs channel

ABS Channel

  • Three-channel ABS

    • three separate hydraulic circuits are controlled by the modulator

    • one channel for each front wheel brake

    • one channel for both rear wheel brakes

  • Four-channel ABS

    • four separate hydraulic circuits are controlled by the modulator

    • provides a separate hydraulic circuit for each wheel brake


Abs operation normal braking

ABS Operation(Normal Braking)

  • Master cylinder pressure flows normally to the brake assembly

  • No pump or solenoid operation occurs

  • The ABS system is not functioning during normal driving

  • The ABS system only becomesactive during tire slippage


Testing a wheel sensor

Testing a Wheel Sensor

Above: Using a hand-held scope and measuring the wheel sensor signal


Chapter 73

Traction and Stability

Control Systems


Traction control systems

Traction Control Systems

  • Designed to prevent the vehicle’s wheels from spinning and losing traction under hard acceleration

  • Most systems work with the anti-lock brake system to cycle hydraulic pressure to the wheel spinning the fastest


Traction control systems1

Traction Control Systems

  • The control module is capable of applying only one wheel brake at a time

  • Some systems also reduce the engine’s power output to reduce slipping

  • The indicator light is illuminated anytime the traction control system is activated

    • warns the driver that the tires are losing traction


Stability control systems

Stability Control Systems

  • Advanced systems that reduce tire spin upon acceleration and prevent tire skid when cornering too quickly

  • Use more input signals from various sensors to provide greater control under severe cornering, braking, and acceleration conditions


Understeer

Understeer

  • When a vehicle has a tendency to turn less sharply than is intended

  • If understeer is detected, the control module will apply braking force to the rear wheel on the opposite side of the vehicle

    • this brings the front of the vehicle back under control for making the turn


Understeer1

Understeer


Oversteer

Oversteer

  • When a vehicle has a tendency to turn more sharply than is intended

  • If oversteer is detected, the control module will apply braking force to the outside front wheel

    • this prevents the rear of the vehicle from sliding sideways in a turn


Oversteer1

Oversteer


Stability control system inputs

Stability Control System Inputs

  • Yaw sensor

    • measures the direction of the thrust generated by vehicle movement

  • Throttle position sensor

    • measures the demand for power

  • Brake pressure sensor

    • measures the amount of brake system hydraulic pressure generated by the drive

  • Wheel speed sensors

    • detect individual wheel speeds

  • Steering angle sensor

    • measures how sharply the steering wheel is rotated

  • Lateral acceleration sensor

    • measures how much side force is generated by a turn


Stability control system inputs1

Stability Control System Inputs


Chapter 73

ABS Service

  • To service anti-lock brake systems properly, you should be familiar with how a normally operating system feels during operation

  • You should also be familiar with the exact type of ABS being repaired

  • Designs and procedures vary

  • Follow the service manual procedures


Abs inspection

ABS Inspection

  • Inspect for the following conditions:

    • ABS indicator light on

    • low or contaminated brake fluid

    • brake fluid leaks

    • brake pad lining and rotor wear

    • tires that will not rotate freely

    • loose or worn wheel bearings

    • different tire size or poor tire condition

    • wheel speed sensor damage


Scanning abs

Scanning ABS

  • Perform a diagnostic circuit check by starting the car and watching the ABS warning light

    • the lamp should illuminate and then go out after the system self-check is complete

  • If the ABS light stays on, use a scan tool to check for diagnostic trouble codes


Scanning abs1

Scanning ABS

Typical scan tool connections


Scanning abs2

Scanning ABS

  • Connect a scan tool to the data link connector or separate ABS diagnostic connector

  • Check for a code history and review all trouble codes

  • When available, perform manual or automatic tests, which will verify system operation

    • pump, lamp, and solenoid operation


Scanning abs3

Scanning ABS

This tester can be placed on the seat to check operating values during a road test


Abs pinpoint tests

ABS Pinpoint Tests

  • Use pinpoint tests to determine the exact source of a problem

  • Use a multimeter or oscilloscope to check circuit components

  • Compare the voltage and resistance values to the service manual specifications


Pinpoint test chart

Pinpoint Test Chart


Speed sensor service

Speed Sensor Service

  • Make sure the sensor is mounted properly

  • Check that all wire connectors are tight

  • Check for chipped or broken trigger wheel teeth


Speed sensor service1

Speed Sensor Service

If applicable, use a non-metal feeler gauge to check the air gap


Speed sensor service2

Speed Sensor Service

  • Unplug the sensor connector from the wiring harness

  • Connect a hand-held scope across the sensor leads

  • Rotate the tire by hand while watching the sensor waveform


Oscilloscope connection

Oscilloscope Connection


Sensor waveform

Sensor Waveform


Sensor replacement

Sensor Replacement

Replace any clips that retain the wiring


Abs modulator check

ABS Modulator Check

  • Some manufacturers support output tests that can verify solenoid and pump operation

  • These tests may allow the technician to make scan tool selections or jump specified diagnostic connector terminals to activate ABS outputs


Abs modulator check1

ABS Modulator Check

  • Raise the vehicle on a lift or jack stands

  • Release the parking brake and rotateeach wheel by hand


Abs modulator check2

ABS Modulator Check

Connect a jumper wire or make scan tool selections to apply or release the wheel brake assemblies as needed


Abs modulator check3

ABS Modulator Check

With the brake applied, rotate each wheel, verifying the ability to apply or vent pressure at each brake assembly


Modulator replacement

Modulator Replacement


Modulator replacement1

Modulator Replacement

Transfer the necessary parts from theold unit to the new one


Abs bleeding

ABS Bleeding

  • Nonintegral system

    • when servicing a master cylinder, bench bleed the unit before installation

    • install the unit and re-bleed it at the lines

  • Integral system

    • the master cylinder requires very specific bleeding procedures

  • Bleeding may require a scan tool to energize the solenoids and pump motor


Abs bleeding1

ABS Bleeding

Special procedures may be required; follow the manufacturer’s instructions


Abs test drive

ABS Test-Drive

  • Use extreme caution

  • If scan data must be monitored, have a second technician ride along to monitor the data

  • Where necessary, wet a small strip of pavement about a foot wide and 20 feet long


Abs test drive1

ABS Test-Drive

  • Position the car so the right or left tires ride on wet pavement

  • Use this area to trigger an anti-lock event while braking

  • This will allow you to verify ABS operation and to make sure the ABS indicator light stays off


Chapter 73

Traction and Stability

Control System Service

  • The procedures are similar to ABS service

  • Perform a careful system inspection

  • Using a scan tool, check for diagnostic trouble codes and check scan data

  • Use pinpoint tests to isolate any problem

  • After service, verify the repair


Test driving the vehicle

Test-Driving the Vehicle

  • Similar to an ABS test-drive

  • Use extreme caution

  • A wet pavement or a gravel surface lowers friction, allowing you to produce wheel slip on acceleration

  • Have a second technician ride along to monitor the scan data


Chapter 73

Final System Check

  • Before releasing the vehicle, perform some final checks:

    • clear the diagnostic trouble codes

    • check the brake fluid level

    • carefully test-drive the vehicle

    • simulate a panic stop

    • make sure the ABS indicator light stays off


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