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SSEW BAR- BREAK. INTRODUCTION. INDEX. INTRODUCTION Date of Establishment : 10/6/1996 Certification : SSI Certified Company Banker : Indian Overseas Bank
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SSEW BAR- BREAK INTRODUCTION www.shivshaktiengg.in
INDEX www.shivshaktiengg.in
INTRODUCTION • Date of Establishment : 10/6/1996 • Certification : SSI Certified Company • Banker : Indian Overseas Bank • Auditors : Manish Badola (CharteredAccountant) • Registered Sales Tax No : 27030072536 1/4/2006 • Registered Service Tax No : AAMPS8006QSD002 • Contact No : 9833660627/8108427154 02228504963/02228507574 • Email ID : vijay.ssew@gmail.com • Website : www.shivshaktiengg.in • Registered Head Office : unit no-7,Gulab Industrial Estate, Landmark- Telephone exchange Lane , Sakinaka, Mumbai-400072 www.shivshaktiengg.in
PROFILE SSEW BAR-BREAK was first derived from the name of Shiv Shakti Engg works. Which was established in year of 1996, this farm was just doing all the mechanical works as per as client requirements, since last 5 years the SSEW BAR-BREAK came in the fields of construction industry. This farm is Being Headed by proprietorship of Mr. Harishchandra Sonar (Vijay soni ). www.shivshaktiengg.in
Our Client List • GAMMON INDIA LTD, (ELEGANTE RUNWALL GREEN ANDHERI) • GAMMON INDIA LTD, ( RUNWALL GREEN NAHUR) • PRATIBHA INDUSTRIES ( RUNWALL GREEN NAHUR) • KANAKIA SPACES AND DESIGN (CHAKALA) • KANAKIA SPACES AND CONSTRUCTION (KURLA DEPOT) • EKTA INVICTIVES WORLD (DADAR) • GODREJ BOYCE MFG PVT LTD • KHUSHBHU HYDRLUICS SYSTEM • SPY AGRO INDUSTRIAL PVT LTD • CHEMTROL SAMIL INDIA PVT LTD • PRAVIN INDUSTRIES PVT. LTD. • VALLABHA INDUTRIES. • ARCO ELECTRO LTD. WE HAVE WELL EQUIPPED WORKSHOP WITH MACHINES WITH VARIOUS CAPACITIES. WE HAVE BRIEF INTRODUCTION WE LOOK FORWARD TO YOU ENQUIRES AND OPPOURNITY CALL TO YOU FOR PERSONAL DISCUSSION WITH OUT ANY OBLIGATION. WE THANK YOU AND LOOK FORWARD TO A MUTUALLY VERIFICIAL RELATIONSHIP. www.shivshaktiengg.in
MACHINERY LIST www.shivshaktiengg.in
J+W • EPICON Our Consultant Approved www.shivshaktiengg.in
SSEW BAR-BREAK PRODUCTS SSEW Bar-Break manufactures the following Tailor-Made Products • SSEW-31 Rebar Coupler • SSEW mechanical splicing • SSEW Interlock • SSEW RE-Bar Couplers And Accessories • SSEW DIES AND MOULDS www.shivshaktiengg.in
MEASURING INSTRUMENT LIST IN OFFICE www.shivshaktiengg.in
MACHINERY LIST ON WORKING SITE www.shivshaktiengg.in
REFERNCE OF CODE • Our couplers are as per Code Is-1608:2005 • By Relevant International Standards www.shivshaktiengg.in
QUALITY Control www.shivshaktiengg.in
Quality Control For SSEW Bar-Break Coupler • Dimension And Appearances Inspection • Outside Daimeter • Length of the Rod www.shivshaktiengg.in
Quality Control For SSEW Bar-Break Coupler In Process Inspection check 5-8% by Production Operator Sampling Check 5-8% by QC. www.shivshaktiengg.in
Quality Control For SSEW Bar-Break Coupler • 1ST Set Up for every machine • Every 1 Hour at every Machine In Process Inspection • Cutting • Length • Perpendicularity Quality Control For SSEW Bar-Break Coupler • In Process Inspection • Machining • Threading size • GO/ NOGO plug Gauge www.shivshaktiengg.in
Quality Control For SSEW Bar-Break Coupler Final Inspection Sampling 8% minimum Check all control Criteria • Length • Outside Diameter • Wall Thickness • Thread Size • GO/NOGO Guage www.shivshaktiengg.in
Mechanical splicing systemA Quality Product Company • Unit. No. Unit no 7&8, Gulab Estate, Near Vijay Hotel, Telephone Exchange Lane, AndheriKurla Road, Sakinaka, Mumbai – 400 072. Tel 264136103 Cell – 9833660627/8108427184. • Web site :- shivshaktiengg.in, Email: vijay.ssew@gmail.com www.shivshaktiengg.in
SSEW BAR-BREAK CouplersMachine used in Process • *MACHINE USED in process are • Rebar cutting Machine • Cold forged machine • Rebar threading Machine www.shivshaktiengg.in
1> Rebar cutting Machine www.shivshaktiengg.in
2> Cold Forged Machine www.shivshaktiengg.in
3>Rebar Threading Machine www.shivshaktiengg.in
SSEW Bar-Break Couplers www.shivshaktiengg.in
This is SSEW bar-break tensile testing scenario after doing testing in laboratory www.shivshaktiengg.in
Complete solution for your Construction Projects: Shiv Shakti Engg.works Couplers are designed to join the reinforcement bars. The traditional method of connecting reinforcement bars with lap joints continuity in reinforced concrete need not be always appropriate. Advantages of simplicity and economy in lap splicing is limited to smaller diameter bars .Harsh mechanical couplers offer the solution for splicing when large diameter bars are involved. Technically Superior: SSEW BAR-BREAK Couplers performs like continuous reinforcement, develops strength mechanically, independent of concrete. Therefore provides ductility in RCC structures independent of condition of concrete. Proven cyclic performance of rebar offers strength during man-made, seismic or other natural events. The continuity of rebar offers excellent provision for grounding electrical current. SSEW BAR-BREAK couplers reduce rebar congestion and improve concrete flow & consolidation. Offer greater flexibility in design options. The simplicity in detailing of reinforcement, particularly in reinforcement congestion zones minimizes the reinforcement fixing errors, detailing and fixing of seismic reinforcement becomes effortless. Workability with higher steel-to-concrete ratio allows optimum sizing of RCC structural members. The SSEW BAR-BREAK- couplers increase production rates because of reduced installation time and simpler quality control requirements. Because of these differences, Labour requirements and costs will be substantially reduced. www.shivshaktiengg.in
. Mechanical splicing system. www.shivshaktiengg.in
Application Pile Cap Foundation or Pile Foundation www.shivshaktiengg.in
MECHANICAL SPLICING SYSTEM Mat Foundations and Top Down Construction www.shivshaktiengg.in
Our prestige clients www.shivshaktiengg.in
SOMETHING ABOUT SSEW CAPACITY *Our Production capacity of Couplers is 2000Nos/Day (As per schedule order) *Our Production capacity of Rebar threading is 4000Nos/Day (As per schedule order ) (With 2 or 3 Sets of machines) www.shivshaktiengg.in
ABOUT PARALLEL THREADED REBAR COUPLERS *Due to the increasingly complex demands of the construction industry the Design and layout of anchors and splices in reinforced concrete involve a unique combination of art and science. Practical considerations limit full length continuous reinforcements throughout any sizeable structure. Splicing of reinforcement becomes unavoidable. *The traditionally accepted form of connecting reinforcing steel bars has been by lapping them. The method involves placing two bars together next to each other, over a defined minimum length and then holding them in position using wire ties. www.shivshaktiengg.in
Merits using Mechanical splicing system ** After facing all this kind of problem in the fields of construction by using lapping system the SSEW BAR-Break has made a introduction of Mechanical splicing system. which make a new invention in scenario of the construction fields. www.shivshaktiengg.in
** Merits after introduction of Mechanical splicing system: • No reduction of the bar cross section area. • Full-Tension splice: Bar-break under tensile load. • Allows full ductile elongation of bars. • Easy installation, no torque wrench required. • One standard coupler for all splicing requirements (Standard/Position). • Manufactured under strict quality assurance plan of SSEW . Third party tested. Full traceability of material origin and production batch. www.shivshaktiengg.in
Quality Assurance SSEW BAR BREAK Pride in successfully serving the varied needs of our clients with products featuring consistent quality, technical competence and competitive prices. Further the services of experienced team of metallurgists, technicians & engineers has helped us further enhance our expertise in developing customized variants of our products as per the exacting needs of our clients. SSEW BAR BREAK Products offer to our clients a variety of advantages including superior function ability and longer life standards. Besides our standard range, we also have the expertise to produce customized variants of our range as per the specific requirements of our clients. Quality is of paramount importance for us that is ensured through the use of high quality raw material, stringent quality measures throughout the manufacturing process and final testing of products, prior to delivery. We own sophisticated quality testing equipment, enabling us to discover even a minute defect in the products www.shivshaktiengg.in
Benefits of Mechanical splicing system: • Mechanical systems are more reliable than lap systems because they don't depend on the concrete for load transfer. • Mechanical connections offer greater structural integrity. Mechanical splices offer strength and toughness during man-made, seismic or other natural events. • Codes require that mechanical splices deliver higher performance than typical design lengths for lap splices. This is typically 125% to 150% greater capacity* provided by the mechanical splice versus the lap splice. • Lap splicing increases rebar congestion at the lap zone and is one of the major causes for forming rock pockets and voids in the concrete. Mechanical splices eliminate these congestion problems and will make the overall job more cost effective through minimized job site problems. • Building codes stipulate a steel ratio of under 8% and this makes it nearly impossible to achieve a balanced design with lap splicing. Mechanical splices allow the designer to achieve an ideal balance of steel and concrete by eliminating the additional rebar in the lap zone. • www.shivshaktiengg.in
Working with “small” diameter reinforcing bars may require the use of larger column dimensions to accommodate a greater quantity of bars. Using mechanical splices allows the option of larger diameter rebar in a smaller column while minimizing congestion. This reduced column size results in a more efficient design and an optimum use of floor space. • Mechanical splices eliminate tedious lap calculations. • Mechanical splices are fast and easy to install and require no specialized skilled labor. • Mechanical splices are cost effective by reducing labor costs and accelerating job schedules. • Dowel bar substitutes reduce labor on site, formwork costs and increase job site safety. • Bar terminators eliminate congestion and simplify bar placing. • Repair splices eliminate the cost of breaking away massive amounts of concrete. * Depending on reinforcing bar standard www.shivshaktiengg.in
Product Features rebar couplers Recently after experiencing all this scenarios, More and more engineers are specifying mechanical rebar connections over lap splices. They've found that mechanical connections afford a reliability and consistency that can't be found with lap splicing. SSEW BAR-Break is a parallel-threaded mechanical splicing system designed for the connection of concrete reinforcing bars Ø 16 to 56 mm. www.shivshaktiengg.in
SSEW BAR-BREAK STANDARD Couplers SIZE Standard size of rebar couplers of SSEW BAR-BREAK www.shivshaktiengg.in
SSEW BAR-BREAK • Other Products • Reducer couplers • Taper couplers www.shivshaktiengg.in
TAPER THREADS Scenario Tapered Thread couplers are suitable for the majority of applications which require the joining of rebar's. They are normally supplied fitted to the end of the threaded bar and require only the engagement and tightening of the adjoining bar on site using a calibrated torque wrench. The SSEW bar-break self aligning taper-threaded design ease of installation, consistent, performance and durability. It develops higher tensile strength and provides full load transfer. www.shivshaktiengg.in
Standard Size of SSEW BAR-BREAK Taper couplers www.shivshaktiengg.in
SSEW QUALITY QUALITY PLAN FOR THREADING OF REBAR FLOW CHART www.shivshaktiengg.in
