Sap apriso data flow production
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SAP /Apriso Data Flow – Production. Execution Management. Genealogy Traceability Visibility Transaction history Operational analytics for production. Real-Time Operations KPI’s & Alerts. Efficiency Analysis Production Trending Analysis Downtime Analysis

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SAP /Apriso Data Flow – Production

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Sap apriso data flow production

SAP/AprisoData Flow – Production

Execution Management

  • Genealogy

  • Traceability

  • Visibility

  • Transaction history

  • Operational analytics for production

Real-Time Operations

KPI’s & Alerts

  • Efficiency Analysis

  • Production Trending Analysis

  • Downtime Analysis

  • Production Yield, Rework, Scrap Analysis

  • Exception Mgmt

S

A

P

  • Master Data:

    • Customer Master, Vendor Master, Material Master, BOM, Personnel Master, Inventory Level, Cost Center, Work Center, Employee Master, Etc.

  • Plan Data:

    • Material Plan, Master Production Plan and Daily Schedules

Order

Schedule

Order/Schedule

Changes

XI / xMII

APRISO

Inventory

Status & Locations

WIP

Status

Resource

Availability

Quality Disposition

Order & Product

Details

Order

Status

Real time Inventory Levels & Status, Order Status, and Resource Availability and Status

Event Driven Workflow and Tasking for Routings, Processes, and Exception Handling

Order

Schedule

& Tasking

Material

Issue

Order

Details

Report

Production

Order

Progress

Report

Production &

Test Results

Order

Complete

Fin. Good

Receipt

  • Lot and/or Qty Tracked

  • Genealogy

  • Machine Test Results & Disposition

  • Machine Uptime

  • Labor Tracked Data

  • Pallet Creation

  • FG Put-Away Location

  • Quantity

  • Operation

  • Steps

  • Work Instructions

  • Quantity

  • Operation

  • Steps

  • Test/SamplePlan

  • Quantity

  • Order

  • Palletize

  • StorageBin

  • Quantity

  • Work Order(s)

  • Quantity

  • Operation

  • Work Center

  • Lot and/or Quantity Tracked

  • Labor/Time

  • Integration to Inventory-Warehouse

  • Replenish-ment and Kanban signaling

  • Lot and/or Quantity Tracked

  • Direct & Indirect Labor

  • Genealogy Created

Users /Machines / Equipment

Management


Sap apriso data flow maintenance

Execution Management

  • Task Execution and Disposition

  • Real-Time Status

  • “As Maintained” Reports

  • Maintenance and OEE KPIs

Real-Time Operations

KPI’s & Alerts

  • Efficiency Analysis

  • Production Trending Analysis

  • Downtime Analysis

  • Production Yield, Rework, Scrap Analysis

  • Exception Mgmt

SAP/AprisoData Flow – Maintenance

S

A

P

  • Master Data:

    • Enterprise Asset Management: Costs, Depreciation Schedules, Integrated Asset Tracking, Asset Transfer and Disposal

  • Plan Data:

    • PreventativeMaintenance Schedules, Procedures and Asset Performance Analysis

  • Spare Parts:

    • Requisitioning, Purchasing, and Inventory Valuation

PM Schedules & Work Orders

HR Training

Maintenance Procedures

XI / xMII

APRISO

Tooling & Container

Status & Location

“As-Maintained”

Spares

Replenishment

Corrective

Maintenance

Technician

Certification

Equipment

State

Real-time Maintenance Execution, Equipment Calibration, Equipment State and Order Status

Event Driven Workflow and Tasking for Corrective and Preventative Maintenance and Exception Handling

Maintenance

Tasking &

Dispatching

Spare Parts

Issue

Task Recording

SPC

Alerts

Qual Results

Evaluation

  • Directed Maintenance with Data Verification

  • Test Results for Qualification Runs

  • Calibration Readingsand Settings

  • Lot or Serial Number Traceability

  • Quantity Tracked

  • Labor/Time Recorded

  • Charts

  • Trends

  • Machine Connectivity

  • Unplanned Downs

  • Availability

  • Alerts to Production and Quality Depts.

  • Test Completion and Evaluation

  • Final Equipment Status and Readiness

  • Work Orders/ Tasks

  • Labor Certification

  • Tooling and Fixtures

  • Qualification Criteria and Expected Results

Users /Machines / Equipment

Management


Sap apriso data flow quality

  • Disposition

  • Quality Defect

  • Certificate of Analysis/Conformance

  • Pareto Chart

  • Quality KPIs

Execution Management

Real-Time Operations

KPI’s & Alerts

  • Quality Efficiency Analysis

  • Material Review Board

  • Corrective Actions, Preventative Actions

  • Production Yield, Rework, Scrap Analysis

  • Exception Mgmt

  • Disposition Analysis

SAP/AprisoData Flow – Quality

S

A

P

  • Master Data:

    • Catalog Type, Group Code, Selected Set, Code, Defect Class, Test Equipment, Inspection Lot, Operations, Characteristics Test Requirements, Catalog Data

  • Plan Data:

    • Inspection Characteristic, Sample Plan, Master Specification, and Inspection Plan

Inspection

Lot

Calibration

Inspection Lot

Inspection Lot

Changes

XI / xMII

APRISO

Test

Results

Quality

Defects

Quality

Notification

Usage

Decision

Quality Inspection Management, Tracking of the Inspection Progress. And Equipment Calibration

Quality Defect Management, Non-Conformance Reporting, CAPA, and SPC

Quality

InspectTasking

& Dispatching

Test Results

Recording

Quality

Inspection

Progress

Quality

Defect

Reporting

SPC

Alerts

Test Results

Evaluation

  • Disposition with Lines

  • Test Specification

  • Samples

  • Quality Defects

  • CAPA Initiation

  • NCR

  • Test Completion and Evaluation

  • Final Quality Disposition

  • Disposition and Test Status

  • Test Result Recording Status

  • Charts

  • Trends

  • Machine Connectivity

  • Test Results for Characteristic

  • Test Results for Samples

  • Reading

  • Test Equipment Connectivity

  • Unplanned Downs

  • Availability

  • Alerts to Production and Quality Depts.

Users /Machines / Equipment

Management


Sap apriso data flow warehouse

SAP/AprisoData Flow – Warehouse

Warehouse Mgmt Reporting &Dashboards

  • Order Status

  • OTIF

  • Traceability and Genealogy

  • Real-Time Inventory

Real-Time Operations

KPI’s & Alerts

  • Logistics

  • Efficiency Analysis

  • Warehousing KPI’s

  • Trending Analysis

  • Fulfillment Reporting

  • Exception Mgmt

S

A

P

  • Master Data:

    • Customer Master, Vendor Master, Material Master, Carrier Master, BOM, Cost Center, Employee Master, Etc.

  • Plan Data:

    • Material Plan

Purchase Order,

STO, ASN, RMA

Inspection Lots and

Storage Locations

Production and

Maintenance Orders

Sales Order, Delivery Order,

and Shipment

XI / xMII

APRISO

Raw material &

Production Receipts

Quality Inspection

Adjustments

Production

Consumption

Picking & Packing

Confirmation

Confirmations

Real Time Inventory Levels & Status, Order Status, and Resource Availability and Status

Event Driven Workflow and Tasking for Receiving, Warehousing, Shipping, and Exception Handling

Receiving

Put-Away &

Cross Docking

Inventory

Management

Picking

Shipping

Production

  • PO, STO, ASN, RMA

  • Production Receipts

  • Quantity, Lots, Serials

  • Reversal and Return to Vendor

  • Receipt Tolerances

  • Quality Disposition

  • Labeling

  • RFID

  • Configurable and user definable Put-Away Strategies

  • 1 or 2 Steps Put-Away

  • Put-Away to Quality Inspection

  • Cross Docking to Production

  • Cross Docking to Shipping

  • N-level Container

  • Status, Grade, Ownership, Validity

  • Storage Conditions

  • Traceability & Genealogy

  • Replenishment and Kanbans

  • QC Holds

  • Physical & Cycle Count

  • Moves, Issues and Transfers

  • Consumption & Receipts

  • Component and SFG management

  • Line side replenishment

  • Traceability

  • Kanban and Just in Sequence

  • Directed Picking

  • Configurable Strategies

  • FIFO, LIFO, FEFO, LEFO

  • Picking routes

  • Sequencing

  • Dispatching by Priority

  • Kitting

  • Quality Inspection

  • Labeling, Packing & Palletization

  • Directed Loading

  • Sequencing

  • Shuttle Shipments and ad Hoc Transfers

  • Shipping Documents

  • RFID

Users /Machines / Equipment

Management


Plm apriso data flow production quality

PLM/AprisoData Flow – Production & Quality

Execution Management

  • “As-Built” Genealogy

  • Traceability

  • Quality data

  • Operational analytics for production and quality

Real-Time Operations

KPI’s & Alerts

  • Efficiency Analysis

  • Production Trending Analysis

  • Downtime Analysis

  • Production Yield, Rework, Scrap Analysis

  • Exception Mgmt

P

L

M

“As Designed” Master Data:

Prototype

  • Pilot

  • Full Scale Mfg

Virtual Shop-Floor

Material and Product Master

“As Designed” e-BOM / Macro-routing

Product Specifications

2D & 3D CADDocumentation

EAI

APRISO

Process and Operations Modeling

detailed m-BOP, SOP

m-BOM

Real Time Inventory Levels & Status, Order Status, and Resource Availability and Status

Event Driven Workflow and Tasking for Routings, Processes, and Exception Handling

Order

Schedule

& Tasking

Material

Issue

Order

Details

Report

Production

Order

Progress

Report

Production &

Test Results

Order

Complete

Fin. Good

Receipt

  • Work Order(s)

  • Quality

  • Operation

  • Work Center

  • Lot and/or Quantity Tracked

  • Labor/Time

  • Integration to Inventory-Warehouse

  • Replenish-ment and Kanban signaling

  • Operation

  • Steps

  • Work Instructions

  • Quantity

  • Lot and/or Quantity Tracked

  • Direct & Indirect Labor

  • Genealogy Created

  • Operation

  • Steps

  • Test/SamplePlan

  • Quantity

  • Lot and/or Qty Tracked

  • Genealogy

  • Machine Test Results & Disposition

  • Machine Uptime

  • Labor Tracked Data

  • Order

  • Palletize

  • StorageBin

  • Quantity

  • Pallet Creation

  • FG Put-Away Location

  • Quantity

Users /Machines / Equipment

Management


Weighing and dispensing

Weighing and Dispensing

S

A

P

Order Schedule

PM Schedules & Work Orders

XI / xMII

Order & WIP Status

APRISO

  • Select Order

  • Allocate Station to Weighing Order

  • Start Weighing

  • Quantities per Order line

  • End Weighing

  • Clear and Unallocate Scales

  • Return non used Material

  • Calibration status & record

  • CalibrateScale

  • Select Material

  • Answer Security

  • Pick Material from Storage area

  • Select Scale & Weighing mode

  • Pour Material in Container

Maintenance

W&D

  • Weight measured

  • Tare

  • Zero

  • Weight

  • Weight measured

  • Tare

  • Zero

  • Weight

  • Print label

Label Manager

Machine Integrator

Machine Integrator

OPC server

Bar code Label – RFID Printers

OPC server

Serial links

Scales


Assembly and error proofing

Assembly and Error-proofing

S

A

P

Order

Schedule

XI / xMII

Order & WIP Status

APRISO

  • Select assembly operation

  • Start Screwing

  • Genealogy

  • End Assembly operation

  • Select component

  • Select screw driver

  • Apply screwing

Assembly operation

  • Torque force measured and recorded

  • Set Points

  • Target value

  • Tolerance

Machine Integrator

Serial links

Screw drivers


Process recipe

Process Recipe

S

A

P

Order

Schedule

XI / xMII

Order & WIP Status

APRISO

  • Select Order

  • Start Process Operation

  • Retrieve Process Recipe

  • Genealogy

  • End Process operation

Assembly operation

  • Recorded Process Values

  • Alerts

  • Download Recipe Parameters

  • Target values

  • Control limits

Machine Integrator

OPC links

SCADA

PLCs


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