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SAP /Apriso Data Flow – Production

SAP /Apriso Data Flow – Production. Execution Management. Genealogy Traceability Visibility Transaction history Operational analytics for production. Real-Time Operations KPI’s & Alerts. Efficiency Analysis Production Trending Analysis Downtime Analysis

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SAP /Apriso Data Flow – Production

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  1. SAP/AprisoData Flow – Production Execution Management • Genealogy • Traceability • Visibility • Transaction history • Operational analytics for production Real-Time Operations KPI’s & Alerts • Efficiency Analysis • Production Trending Analysis • Downtime Analysis • Production Yield, Rework, Scrap Analysis • Exception Mgmt S A P • Master Data: • Customer Master, Vendor Master, Material Master, BOM, Personnel Master, Inventory Level, Cost Center, Work Center, Employee Master, Etc. • Plan Data: • Material Plan, Master Production Plan and Daily Schedules Order Schedule Order/Schedule Changes XI / xMII APRISO Inventory Status & Locations WIP Status Resource Availability Quality Disposition Order & Product Details Order Status Real time Inventory Levels & Status, Order Status, and Resource Availability and Status Event Driven Workflow and Tasking for Routings, Processes, and Exception Handling Order Schedule & Tasking Material Issue Order Details Report Production Order Progress Report Production & Test Results Order Complete Fin. Good Receipt • Lot and/or Qty Tracked • Genealogy • Machine Test Results & Disposition • Machine Uptime • Labor Tracked Data • Pallet Creation • FG Put-Away Location • Quantity • Operation • Steps • Work Instructions • Quantity • Operation • Steps • Test/SamplePlan • Quantity • Order • Palletize • StorageBin • Quantity • Work Order(s) • Quantity • Operation • Work Center • Lot and/or Quantity Tracked • Labor/Time • Integration to Inventory-Warehouse • Replenish-ment and Kanban signaling • Lot and/or Quantity Tracked • Direct & Indirect Labor • Genealogy Created Users /Machines / Equipment Management

  2. Execution Management • Task Execution and Disposition • Real-Time Status • “As Maintained” Reports • Maintenance and OEE KPIs Real-Time Operations KPI’s & Alerts • Efficiency Analysis • Production Trending Analysis • Downtime Analysis • Production Yield, Rework, Scrap Analysis • Exception Mgmt SAP/AprisoData Flow – Maintenance S A P • Master Data: • Enterprise Asset Management: Costs, Depreciation Schedules, Integrated Asset Tracking, Asset Transfer and Disposal • Plan Data: • PreventativeMaintenance Schedules, Procedures and Asset Performance Analysis • Spare Parts: • Requisitioning, Purchasing, and Inventory Valuation PM Schedules & Work Orders HR Training Maintenance Procedures XI / xMII APRISO Tooling & Container Status & Location “As-Maintained” Spares Replenishment Corrective Maintenance Technician Certification Equipment State Real-time Maintenance Execution, Equipment Calibration, Equipment State and Order Status Event Driven Workflow and Tasking for Corrective and Preventative Maintenance and Exception Handling Maintenance Tasking & Dispatching Spare Parts Issue Task Recording SPC Alerts Qual Results Evaluation • Directed Maintenance with Data Verification • Test Results for Qualification Runs • Calibration Readingsand Settings • Lot or Serial Number Traceability • Quantity Tracked • Labor/Time Recorded • Charts • Trends • Machine Connectivity • Unplanned Downs • Availability • Alerts to Production and Quality Depts. • Test Completion and Evaluation • Final Equipment Status and Readiness • Work Orders/ Tasks • Labor Certification • Tooling and Fixtures • Qualification Criteria and Expected Results Users /Machines / Equipment Management

  3. Disposition • Quality Defect • Certificate of Analysis/Conformance • Pareto Chart • Quality KPIs Execution Management Real-Time Operations KPI’s & Alerts • Quality Efficiency Analysis • Material Review Board • Corrective Actions, Preventative Actions • Production Yield, Rework, Scrap Analysis • Exception Mgmt • Disposition Analysis SAP/AprisoData Flow – Quality S A P • Master Data: • Catalog Type, Group Code, Selected Set, Code, Defect Class, Test Equipment, Inspection Lot, Operations, Characteristics Test Requirements, Catalog Data • Plan Data: • Inspection Characteristic, Sample Plan, Master Specification, and Inspection Plan Inspection Lot Calibration Inspection Lot Inspection Lot Changes XI / xMII APRISO Test Results Quality Defects Quality Notification Usage Decision Quality Inspection Management, Tracking of the Inspection Progress. And Equipment Calibration Quality Defect Management, Non-Conformance Reporting, CAPA, and SPC Quality InspectTasking & Dispatching Test Results Recording Quality Inspection Progress Quality Defect Reporting SPC Alerts Test Results Evaluation • Disposition with Lines • Test Specification • Samples • Quality Defects • CAPA Initiation • NCR • Test Completion and Evaluation • Final Quality Disposition • Disposition and Test Status • Test Result Recording Status • Charts • Trends • Machine Connectivity • Test Results for Characteristic • Test Results for Samples • Reading • Test Equipment Connectivity • Unplanned Downs • Availability • Alerts to Production and Quality Depts. Users /Machines / Equipment Management

  4. SAP/AprisoData Flow – Warehouse Warehouse Mgmt Reporting &Dashboards • Order Status • OTIF • Traceability and Genealogy • Real-Time Inventory Real-Time Operations KPI’s & Alerts • Logistics • Efficiency Analysis • Warehousing KPI’s • Trending Analysis • Fulfillment Reporting • Exception Mgmt S A P • Master Data: • Customer Master, Vendor Master, Material Master, Carrier Master, BOM, Cost Center, Employee Master, Etc. • Plan Data: • Material Plan Purchase Order, STO, ASN, RMA Inspection Lots and Storage Locations Production and Maintenance Orders Sales Order, Delivery Order, and Shipment XI / xMII APRISO Raw material & Production Receipts Quality Inspection Adjustments Production Consumption Picking & Packing Confirmation Confirmations Real Time Inventory Levels & Status, Order Status, and Resource Availability and Status Event Driven Workflow and Tasking for Receiving, Warehousing, Shipping, and Exception Handling Receiving Put-Away & Cross Docking Inventory Management Picking Shipping Production • PO, STO, ASN, RMA • Production Receipts • Quantity, Lots, Serials • Reversal and Return to Vendor • Receipt Tolerances • Quality Disposition • Labeling • RFID • Configurable and user definable Put-Away Strategies • 1 or 2 Steps Put-Away • Put-Away to Quality Inspection • Cross Docking to Production • Cross Docking to Shipping • N-level Container • Status, Grade, Ownership, Validity • Storage Conditions • Traceability & Genealogy • Replenishment and Kanbans • QC Holds • Physical & Cycle Count • Moves, Issues and Transfers • Consumption & Receipts • Component and SFG management • Line side replenishment • Traceability • Kanban and Just in Sequence • Directed Picking • Configurable Strategies • FIFO, LIFO, FEFO, LEFO • Picking routes • Sequencing • Dispatching by Priority • Kitting • Quality Inspection • Labeling, Packing & Palletization • Directed Loading • Sequencing • Shuttle Shipments and ad Hoc Transfers • Shipping Documents • RFID Users /Machines / Equipment Management

  5. PLM/AprisoData Flow – Production & Quality Execution Management • “As-Built” Genealogy • Traceability • Quality data • Operational analytics for production and quality Real-Time Operations KPI’s & Alerts • Efficiency Analysis • Production Trending Analysis • Downtime Analysis • Production Yield, Rework, Scrap Analysis • Exception Mgmt P L M “As Designed” Master Data: Prototype • Pilot • Full Scale Mfg Virtual Shop-Floor Material and Product Master “As Designed” e-BOM / Macro-routing Product Specifications 2D & 3D CADDocumentation EAI APRISO Process and Operations Modeling detailed m-BOP, SOP m-BOM Real Time Inventory Levels & Status, Order Status, and Resource Availability and Status Event Driven Workflow and Tasking for Routings, Processes, and Exception Handling Order Schedule & Tasking Material Issue Order Details Report Production Order Progress Report Production & Test Results Order Complete Fin. Good Receipt • Work Order(s) • Quality • Operation • Work Center • Lot and/or Quantity Tracked • Labor/Time • Integration to Inventory-Warehouse • Replenish-ment and Kanban signaling • Operation • Steps • Work Instructions • Quantity • Lot and/or Quantity Tracked • Direct & Indirect Labor • Genealogy Created • Operation • Steps • Test/SamplePlan • Quantity • Lot and/or Qty Tracked • Genealogy • Machine Test Results & Disposition • Machine Uptime • Labor Tracked Data • Order • Palletize • StorageBin • Quantity • Pallet Creation • FG Put-Away Location • Quantity Users /Machines / Equipment Management

  6. Weighing and Dispensing S A P Order Schedule PM Schedules & Work Orders XI / xMII Order & WIP Status APRISO • Select Order • Allocate Station to Weighing Order • Start Weighing • Quantities per Order line • End Weighing • Clear and Unallocate Scales • Return non used Material • Calibration status & record • CalibrateScale • Select Material • Answer Security • Pick Material from Storage area • Select Scale & Weighing mode • Pour Material in Container Maintenance W&D • Weight measured • Tare • Zero • Weight • Weight measured • Tare • Zero • Weight • Print label Label Manager Machine Integrator Machine Integrator OPC server Bar code Label – RFID Printers OPC server Serial links Scales

  7. Assembly and Error-proofing S A P Order Schedule XI / xMII Order & WIP Status APRISO • Select assembly operation • Start Screwing • Genealogy • End Assembly operation • Select component • Select screw driver • Apply screwing Assembly operation • Torque force measured and recorded • Set Points • Target value • Tolerance Machine Integrator Serial links Screw drivers

  8. Process Recipe S A P Order Schedule XI / xMII Order & WIP Status APRISO • Select Order • Start Process Operation • Retrieve Process Recipe • Genealogy • End Process operation Assembly operation • Recorded Process Values • Alerts • Download Recipe Parameters • Target values • Control limits Machine Integrator OPC links SCADA PLCs

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