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KORSCH Tablet Compression Technology. XL 100 Pro Tablet Press. The Ultimate Research Tool. XL100 Presentation Outline. General Specifications System Flexibility Control System Data Acquisition and Analysis Technical Support Services Industry References System Advantages.

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KORSCH Tablet Compression Technology

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KORSCH Tablet Compression Technology


XL 100 Pro

Tablet Press

The Ultimate Research Tool


XL100 Presentation Outline

  • General Specifications

  • System Flexibility

  • Control System

  • Data Acquisition and Analysis

  • Technical Support Services

  • Industry References

  • System Advantages

XL 100 Pro Tablet Press


General Specifications


XL100 Specifications

  • Fully GMP Compliant

  • Exchangeable Turret Capability

    • 8 Station, IPT or EURO D Tools

    • 10 Station, IPT or EURO B Tools

    • 12 Station, IPT or EURO BB Tools

  • 10 kN Precompression Force

  • 60 kN Main Compression Force

  • 120 RPM Press Speed Capability

XL 100 Pro Tablet Press


XL100 Specifications

  • Stainless Steel Execution

  • Frequency Drive on Main Motor

  • Open Gravity Feed Frame

  • Variable Speed Power Feed Frame

  • Sealed Compression Zone

  • Quick Disconnect Design

  • Noise Dampening System

XL 100 Pro Tablet Press


XL100 Specifications

  • Handwheel Adjustments

    • Tablet Weight

    • Tablet Thickness

  • Allen-Bradley PLC Controls

    • Basic Parameters

    • Machine Diagnostics

  • Color Touch Screen

XL 100 Pro Tablet Press


XL100 Specifications

  • Machine Instrumentation

    • Precompression Force

    • Main Compression Force

    • Tablet Ejection Force

  • Press Force Control Option

    • Automatic Weight Control

    • Single Tablet Rejection

  • Tablet Sampling Station Option

XL 100 Pro Tablet Press


Noise Dampening Design

  • Carrier Plate Design

  • Compression Zone Fully Isolated from Machine Frame and Head Piece

  • Extremely QUIET Operation

XL 100 Pro Tablet Press


Exchangeable Turret

Flexibility


Exchangeable Turret

  • Permits the Development of ANY SIZE Tablet on a Single Machine

  • Permits Fast Change Capability for Extreme Efficiency

  • Offers Opportunity to Dedicate Turrets for Specific Actives for Potent Applications

XL 100 Pro Tablet Press


XL100 Turret Configurations

XL 100 Pro Tablet Press


Turret Removal

XL 100 Pro Tablet Press


Turret Removal

XL 100 Pro Tablet Press


Turret Lift/Transport Unit

XL 100 Pro Tablet Press


Turret Lift/Transport Unit

XL 100 Pro Tablet Press


XL100 Turret Removal

XL 100 Pro Tablet Press


Main Compression Assembly

  • Mounted to Carrier Plate

  • 60 kN Press Force Capability

  • Pivots to Permit Turret Removal

XL 100 Pro Tablet Press


Main Compression Assembly

XL 100 Pro Tablet Press


Power Feeder and Gravity Feeder

Flexibility


Power Feeder

  • Variable Speed Power Feed Frame

  • Mounted on Fixed Support Table

  • Preset Clearance to Die Table

  • Quick Disconnects for Easy Removal and Cleaning

XL 100 Pro Tablet Press


Power Feeder

XL 100 Pro Tablet Press


Power Feeder

XL 100 Pro Tablet Press


Gravity Feeder

XL 100 Pro Tablet Press


Operation with Minimal Material Quantities

Flexibility


Reduced Tools

  • Full Functionality with Any Number of Reduced Tools

  • Requires Only Installation of Blank Dies

XL 100 Pro Tablet Press


Minimal Quantities Power Feeder

  • XL100 Offers Low Level Over-Ride Capability

  • Low Speed Capability to 5 RPM

  • Choice of Feeder Paddles

    • Rectangular Cross Section

    • Round Cross Section

  • Permits Use with < 1kg

XL 100 Pro Tablet Press


Minimal Quantities Gravity Feeder

  • Permits Operation With Extremely Minimal Quantities (< 50 grams)

  • Manual Feeding Option for Single Punch Utilization

XL 100 Pro Tablet Press


Fast Set-Up and Changeover

Flexibility


Compression Zone

  • Innovative Design Eliminates Corner Columns

  • Complete Access to Compression Zone

  • Smooth Surfaces and Quick Disconnects

XL 100 Pro Tablet Press


Fast Change Capability

  • Complete Disassembly in 10-15 Minutes

  • Complete Turret Removal in 10 Minutes

XL 100 Pro Tablet Press


Manual Handwheel for Turret Rotation

  • Ergonomic Placement

  • Permits Fast Press Tool Installation and Removal

  • Interlock for Safe Operation

XL 100 Pro Tablet Press


Full Instrumentation

Flexibility


Instrumentation

  • Main Compression Force

  • Precompression Force

  • Tablet Ejection Force

    • Segmented Cam

XL 100 Pro Tablet Press


Caster Base for Portability

Flexibility


XL100 on Caster Base

  • Stainless Steel Base

  • Locking Casters

  • Permits Full Portability

  • Leveling Footpads Included

XL 100 Pro Tablet Press


XL100 Caster Base

XL 100 Pro Tablet Press


Leveling Footpads

XL 100 Pro Tablet Press


Control for Clinical Batch Production

Flexibility


Clinical Batch Production

  • Optional Press Force Control with Single Tablet Rejection

  • Offers Production Scale Process Control

XL 100 Pro Tablet Press


Clinical Batch Production

  • 3-Channel Chute

    • Good Tablets

    • Bad Tablets

    • Sample Tablets

  • Optional Feedback Control Based on Actual Tablet Weight

XL 100 Pro Tablet Press


Product Containment

Flexibility


Product Containment

  • IDEAL for Product Containment Applications

  • Enables the Development of High Potency Compounds

  • Isolator Retrofit Kit Available

XL 100 Pro Tablet Press


XL100 Isolator Mock-Up

XL 100 Pro Tablet Press


Retrofit Isolator Kit

XL 100 Pro Tablet Press


Retrofit Isolator Kit

  • Dual Hepa Filters on Air Inlet/Outlet with Safe Change

  • 270 mm RTP to Remove Machine Parts for Cleaning

  • Portable Ventilation/Filtration Skid for Negative Pressure Control

  • Containment Valve Selection for Any OEL Requirement

XL 100 Pro Tablet Press


Wash-in-Place Capability

Flexibility


WIP Capability

  • Compression Zone Components Upgraded to 316L Stainless Steel

  • Fixed Spray Nozzle in Feed Pipe to Clean Feed Pipe and Feeder

  • Manual Spray Head for Compression Zone, Manipulated Via Glove Port

  • Permits Simple Rinse, or Detergent Wash

XL 100 Pro Tablet Press


XL100 WipCon

XL 100 Pro Tablet Press


XL100 Control System


Allen-Bradley PLC Platform

XL 100 Pro Tablet Press


Touch Screen Interface

  • User-Friendly Operator Interface

  • Minimum Number of Control Screens for EASE of Use

  • Displays Basic Machine Controls and Press Faults

XL 100 Pro Tablet Press


Login Capability

XL 100 Pro Tablet Press


Password Administration

XL 100 Pro Tablet Press


User Administration

XL 100 Pro Tablet Press


User Profile

XL 100 Pro Tablet Press


Access Authorization

XL 100 Pro Tablet Press


Main Screen

XL 100 Pro Tablet Press


Service Screen

XL 100 Pro Tablet Press


Press Force Control

XL 100 Pro Tablet Press


Additional Forces

XL 100 Pro Tablet Press


Press Force Trending

XL 100 Pro Tablet Press


Single Forces Screen

XL 100 Pro Tablet Press


Reduced Tools

XL 100 Pro Tablet Press


Calibration Screen

XL 100 Pro Tablet Press


Calibrate Press Speed

XL 100 Pro Tablet Press


Calibrate Feeder Speed

XL 100 Pro Tablet Press


Calibrate Amplifiers

XL 100 Pro Tablet Press


Calibrate Dosing

XL 100 Pro Tablet Press


Single Tablet Rejection

XL 100 Pro Tablet Press


Single Sorting Limits

XL 100 Pro Tablet Press


Tablet Rejection Log

XL 100 Pro Tablet Press


Magnesium Stearate Spray System (Optional)

XL 100 Pro Tablet Press


Language Selection

XL 100 Pro Tablet Press


Report Printing

  • All Control Screens

  • Single Press Forces

  • Machine Parameters

    • Permits Repeatable Machine Set-Up Between Machine and Sites

XL 100 Pro Tablet Press


XL100 PRO - Optional WonderWare Platform


General Machine Controls

XL 100 Pro Tablet Press


User LOGIN with PASSWORD

XL 100 Pro Tablet Press


EVENT LOG

XL 100 Pro Tablet Press


PRESS FORCE Limits

XL 100 Pro Tablet Press


SINGLE FORCES

XL 100 Pro Tablet Press


REJECT LOG

XL 100 Pro Tablet Press


Tablet Sampling Protocol

XL 100 Pro Tablet Press


Tablet Data Entry

XL 100 Pro Tablet Press


PMA-3 Data Acquisition System


KORSCH PharmaResearch® Data Acquisition System

  • Stainless Steel Cabinet

  • Caster Base

  • Windows Platform

  • Real-Time Display of Force Parameters

  • Data Collection and Analysis with Storage and Export of Data

  • 21 CFR Part 11 Compliant

XL 100 Pro Tablet Press


PharmaResearch® Amplifier Rack

XL 100 Pro Tablet Press


PharmaResearch® Data Collection

XL 100 Pro Tablet Press


PharmaResearch® Data Analysis

XL 100 Pro Tablet Press


PharmaResearch® Display Single Forces

XL 100 Pro Tablet Press


PharmaResearch® Data Analysis

XL 100 Pro Tablet Press


PharmaResearch® Data Analysis

XL 100 Pro Tablet Press


PharmaResearch® Data Analysis

XL 100 Pro Tablet Press


PharmaResearch® Data Analysis

XL 100 Pro Tablet Press


PharmaResearch® Main Screen

XL 100 Pro Tablet Press


Data Integrity

  • All Reports in Secure PDF Format

  • Burned to CD

  • Option to Direct Data Reports to Central Network

XL 100 Pro Tablet Press


Technical Support Services


Technical Support Services

  • Equipment Validation Support

    • IQ/CQ/OQ Documentation

    • Execution of Protocols On-Site

  • Training Certification Program

    • Training Documentation

  • PM and Calibration Service

  • Complete Spare Parts Inventory

XL 100 Pro Tablet Press


XL100 Advantages


Extreme Flexibility

  • Exchangeable Turret

  • Power Feeder/Gravity Feeder

  • Use with Minimal Material Quantities

  • Fast Set-Up and Changeover

  • Full Instrumentation

  • Caster Base for Portability

  • Control for Clinical Batch Production

  • Product Containment Capability

  • Wash-In-Place Capability

XL 100 Pro Tablet Press


User-Friendly Controls

  • Simple Monitoring

  • Press Force Control with Single Tablet Rejection

  • Comprehensive Data Collection and Analysis

XL 100 Pro Tablet Press


Technical Support Services

  • Turnkey Validation Program

  • Comprehensive Training Program

XL 100 Pro Tablet Press


KORSCH XL100 Tablet Press

  • We Look

  • Forward To

  • A Working

  • Partnership

  • in the

  • Future ...

XL 100 Pro Tablet Press


Thank You!


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