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KORSCH Tablet Compression Technology. XL 100 Pro Tablet Press. The Ultimate Research Tool. XL100 Presentation Outline. General Specifications System Flexibility Control System Data Acquisition and Analysis Technical Support Services Industry References System Advantages.

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Presentation Transcript

The ultimate research tool

XL 100 Pro

Tablet Press

The Ultimate Research Tool


Xl100 presentation outline
XL100 Presentation Outline

  • General Specifications

  • System Flexibility

  • Control System

  • Data Acquisition and Analysis

  • Technical Support Services

  • Industry References

  • System Advantages

XL 100 Pro Tablet Press



Xl100 specifications
XL100 Specifications

  • Fully GMP Compliant

  • Exchangeable Turret Capability

    • 8 Station, IPT or EURO D Tools

    • 10 Station, IPT or EURO B Tools

    • 12 Station, IPT or EURO BB Tools

  • 10 kN Precompression Force

  • 60 kN Main Compression Force

  • 120 RPM Press Speed Capability

XL 100 Pro Tablet Press


Xl100 specifications1
XL100 Specifications

  • Stainless Steel Execution

  • Frequency Drive on Main Motor

  • Open Gravity Feed Frame

  • Variable Speed Power Feed Frame

  • Sealed Compression Zone

  • Quick Disconnect Design

  • Noise Dampening System

XL 100 Pro Tablet Press


Xl100 specifications2
XL100 Specifications

  • Handwheel Adjustments

    • Tablet Weight

    • Tablet Thickness

  • Allen-Bradley PLC Controls

    • Basic Parameters

    • Machine Diagnostics

  • Color Touch Screen

XL 100 Pro Tablet Press


Xl100 specifications3
XL100 Specifications

  • Machine Instrumentation

    • Precompression Force

    • Main Compression Force

    • Tablet Ejection Force

  • Press Force Control Option

    • Automatic Weight Control

    • Single Tablet Rejection

  • Tablet Sampling Station Option

XL 100 Pro Tablet Press


Noise dampening design
Noise Dampening Design

  • Carrier Plate Design

  • Compression Zone Fully Isolated from Machine Frame and Head Piece

  • Extremely QUIET Operation

XL 100 Pro Tablet Press


Flexibility

Exchangeable Turret

Flexibility


Exchangeable turret
Exchangeable Turret

  • Permits the Development of ANY SIZE Tablet on a Single Machine

  • Permits Fast Change Capability for Extreme Efficiency

  • Offers Opportunity to Dedicate Turrets for Specific Actives for Potent Applications

XL 100 Pro Tablet Press


Xl100 turret configurations
XL100 Turret Configurations

XL 100 Pro Tablet Press


Turret removal
Turret Removal

XL 100 Pro Tablet Press


Turret removal1
Turret Removal

XL 100 Pro Tablet Press


Turret lift transport unit
Turret Lift/Transport Unit

XL 100 Pro Tablet Press


Turret lift transport unit1
Turret Lift/Transport Unit

XL 100 Pro Tablet Press


Xl100 turret removal
XL100 Turret Removal

XL 100 Pro Tablet Press


Main compression assembly
Main Compression Assembly

  • Mounted to Carrier Plate

  • 60 kN Press Force Capability

  • Pivots to Permit Turret Removal

XL 100 Pro Tablet Press


Main compression assembly1
Main Compression Assembly

XL 100 Pro Tablet Press



Power feeder
Power Feeder

  • Variable Speed Power Feed Frame

  • Mounted on Fixed Support Table

  • Preset Clearance to Die Table

  • Quick Disconnects for Easy Removal and Cleaning

XL 100 Pro Tablet Press


Power feeder1
Power Feeder

XL 100 Pro Tablet Press


Power feeder2
Power Feeder

XL 100 Pro Tablet Press


Gravity feeder
Gravity Feeder

XL 100 Pro Tablet Press



Reduced tools
Reduced Tools

  • Full Functionality with Any Number of Reduced Tools

  • Requires Only Installation of Blank Dies

XL 100 Pro Tablet Press


Minimal quantities power feeder
Minimal Quantities Power Feeder

  • XL100 Offers Low Level Over-Ride Capability

  • Low Speed Capability to 5 RPM

  • Choice of Feeder Paddles

    • Rectangular Cross Section

    • Round Cross Section

  • Permits Use with < 1kg

XL 100 Pro Tablet Press


Minimal quantities gravity feeder
Minimal Quantities Gravity Feeder

  • Permits Operation With Extremely Minimal Quantities (< 50 grams)

  • Manual Feeding Option for Single Punch Utilization

XL 100 Pro Tablet Press



Compression zone
Compression Zone

  • Innovative Design Eliminates Corner Columns

  • Complete Access to Compression Zone

  • Smooth Surfaces and Quick Disconnects

XL 100 Pro Tablet Press


Fast change capability
Fast Change Capability

  • Complete Disassembly in 10-15 Minutes

  • Complete Turret Removal in 10 Minutes

XL 100 Pro Tablet Press


Manual handwheel for turret rotation
Manual Handwheel for Turret Rotation

  • Ergonomic Placement

  • Permits Fast Press Tool Installation and Removal

  • Interlock for Safe Operation

XL 100 Pro Tablet Press



Instrumentation
Instrumentation

  • Main Compression Force

  • Precompression Force

  • Tablet Ejection Force

    • Segmented Cam

XL 100 Pro Tablet Press



Xl100 on caster base
XL100 on Caster Base

  • Stainless Steel Base

  • Locking Casters

  • Permits Full Portability

  • Leveling Footpads Included

XL 100 Pro Tablet Press


Xl100 caster base
XL100 Caster Base

XL 100 Pro Tablet Press


Leveling footpads
Leveling Footpads

XL 100 Pro Tablet Press



Clinical batch production
Clinical Batch Production

  • Optional Press Force Control with Single Tablet Rejection

  • Offers Production Scale Process Control

XL 100 Pro Tablet Press


Clinical batch production1
Clinical Batch Production

  • 3-Channel Chute

    • Good Tablets

    • Bad Tablets

    • Sample Tablets

  • Optional Feedback Control Based on Actual Tablet Weight

XL 100 Pro Tablet Press


Flexibility7

Product Containment

Flexibility


Product containment
Product Containment

  • IDEAL for Product Containment Applications

  • Enables the Development of High Potency Compounds

  • Isolator Retrofit Kit Available

XL 100 Pro Tablet Press


Xl100 isolator mock up
XL100 Isolator Mock-Up

XL 100 Pro Tablet Press


Retrofit isolator kit
Retrofit Isolator Kit

XL 100 Pro Tablet Press


Retrofit isolator kit1
Retrofit Isolator Kit

  • Dual Hepa Filters on Air Inlet/Outlet with Safe Change

  • 270 mm RTP to Remove Machine Parts for Cleaning

  • Portable Ventilation/Filtration Skid for Negative Pressure Control

  • Containment Valve Selection for Any OEL Requirement

XL 100 Pro Tablet Press



Wip capability
WIP Capability

  • Compression Zone Components Upgraded to 316L Stainless Steel

  • Fixed Spray Nozzle in Feed Pipe to Clean Feed Pipe and Feeder

  • Manual Spray Head for Compression Zone, Manipulated Via Glove Port

  • Permits Simple Rinse, or Detergent Wash

XL 100 Pro Tablet Press


Xl100 wipcon
XL100 WipCon

XL 100 Pro Tablet Press



Allen bradley plc platform
Allen-Bradley PLC Platform

XL 100 Pro Tablet Press


Touch screen interface
Touch Screen Interface

  • User-Friendly Operator Interface

  • Minimum Number of Control Screens for EASE of Use

  • Displays Basic Machine Controls and Press Faults

XL 100 Pro Tablet Press


Login capability
Login Capability

XL 100 Pro Tablet Press


Password administration
Password Administration

XL 100 Pro Tablet Press


User administration
User Administration

XL 100 Pro Tablet Press


User profile
User Profile

XL 100 Pro Tablet Press


Access authorization
Access Authorization

XL 100 Pro Tablet Press


Main screen
Main Screen

XL 100 Pro Tablet Press


Service screen
Service Screen

XL 100 Pro Tablet Press


Press force control
Press Force Control

XL 100 Pro Tablet Press


Additional forces
Additional Forces

XL 100 Pro Tablet Press


Press force trending
Press Force Trending

XL 100 Pro Tablet Press


Single forces screen
Single Forces Screen

XL 100 Pro Tablet Press


Reduced tools1
Reduced Tools

XL 100 Pro Tablet Press


Calibration screen
Calibration Screen

XL 100 Pro Tablet Press


Calibrate press speed
Calibrate Press Speed

XL 100 Pro Tablet Press


Calibrate feeder speed
Calibrate Feeder Speed

XL 100 Pro Tablet Press


Calibrate amplifiers
Calibrate Amplifiers

XL 100 Pro Tablet Press


Calibrate dosing
Calibrate Dosing

XL 100 Pro Tablet Press


Single tablet rejection
Single Tablet Rejection

XL 100 Pro Tablet Press


Single sorting limits
Single Sorting Limits

XL 100 Pro Tablet Press


Tablet rejection log
Tablet Rejection Log

XL 100 Pro Tablet Press



Language selection
Language Selection

XL 100 Pro Tablet Press


Report printing
Report Printing

  • All Control Screens

  • Single Press Forces

  • Machine Parameters

    • Permits Repeatable Machine Set-Up Between Machine and Sites

XL 100 Pro Tablet Press



General machine controls
General Machine Controls

XL 100 Pro Tablet Press


User login with password
User LOGIN with PASSWORD

XL 100 Pro Tablet Press


Event log
EVENT LOG

XL 100 Pro Tablet Press


Press force limits
PRESS FORCE Limits

XL 100 Pro Tablet Press


Single forces
SINGLE FORCES

XL 100 Pro Tablet Press


Reject log
REJECT LOG

XL 100 Pro Tablet Press


Tablet sampling protocol
Tablet Sampling Protocol

XL 100 Pro Tablet Press


Tablet data entry
Tablet Data Entry

XL 100 Pro Tablet Press



Korsch pharmaresearch data acquisition system
KORSCH PharmaResearch® Data Acquisition System

  • Stainless Steel Cabinet

  • Caster Base

  • Windows Platform

  • Real-Time Display of Force Parameters

  • Data Collection and Analysis with Storage and Export of Data

  • 21 CFR Part 11 Compliant

XL 100 Pro Tablet Press


Pharmaresearch amplifier rack
PharmaResearch® Amplifier Rack

XL 100 Pro Tablet Press


Pharmaresearch data collection
PharmaResearch® Data Collection

XL 100 Pro Tablet Press


Pharmaresearch data analysis
PharmaResearch® Data Analysis

XL 100 Pro Tablet Press


Pharmaresearch display single forces
PharmaResearch® Display Single Forces

XL 100 Pro Tablet Press


Pharmaresearch data analysis1
PharmaResearch® Data Analysis

XL 100 Pro Tablet Press


Pharmaresearch data analysis2
PharmaResearch® Data Analysis

XL 100 Pro Tablet Press


Pharmaresearch data analysis3
PharmaResearch® Data Analysis

XL 100 Pro Tablet Press


Pharmaresearch data analysis4
PharmaResearch® Data Analysis

XL 100 Pro Tablet Press


Pharmaresearch main screen
PharmaResearch® Main Screen

XL 100 Pro Tablet Press


Data integrity
Data Integrity

  • All Reports in Secure PDF Format

  • Burned to CD

  • Option to Direct Data Reports to Central Network

XL 100 Pro Tablet Press



Technical support services1
Technical Support Services

  • Equipment Validation Support

    • IQ/CQ/OQ Documentation

    • Execution of Protocols On-Site

  • Training Certification Program

    • Training Documentation

  • PM and Calibration Service

  • Complete Spare Parts Inventory

XL 100 Pro Tablet Press



Extreme flexibility
Extreme Flexibility

  • Exchangeable Turret

  • Power Feeder/Gravity Feeder

  • Use with Minimal Material Quantities

  • Fast Set-Up and Changeover

  • Full Instrumentation

  • Caster Base for Portability

  • Control for Clinical Batch Production

  • Product Containment Capability

  • Wash-In-Place Capability

XL 100 Pro Tablet Press


User friendly controls
User-Friendly Controls

  • Simple Monitoring

  • Press Force Control with Single Tablet Rejection

  • Comprehensive Data Collection and Analysis

XL 100 Pro Tablet Press


Technical support services2
Technical Support Services

  • Turnkey Validation Program

  • Comprehensive Training Program

XL 100 Pro Tablet Press


Korsch xl100 tablet press
KORSCH XL100 Tablet Press

  • We Look

  • Forward To

  • A Working

  • Partnership

  • in the

  • Future ...

XL 100 Pro Tablet Press



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