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Transition from Q1- 8 th to Q1- 9 th edition

Transition from Q1- 8 th to Q1- 9 th edition. Changes to Q1– 9 th Edition . Additional Requirements Section 1: Scope Section 2: Normative References Section 3: Terms, Definitions, and Abbreviations Section 4: Quality Management System Requirements Section 5: Product Realization

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Transition from Q1- 8 th to Q1- 9 th edition

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  1. Transition from Q1- 8th to Q1- 9th edition

  2. Changes to Q1– 9th Edition • Additional Requirements • Section 1: Scope • Section 2: Normative References • Section 3: Terms, Definitions, and Abbreviations • Section 4: Quality Management System Requirements • Section 5: Product Realization • Section 6: Quality Management System Monitoring, Measurement, Analysis, and Improvement. • Annex A: Use of API Monogram by Licensees • Annex B: Cross-reference from API Q1, 9th Edition to API Q1, 8th Edition • Annex C: Cross-reference from API Q1, 8th Edition to API Q1, 9th Edition API 2013 Summer Session—Q1 9th Edition

  3. Additional Requirements Approximately 93 additional requirements were added Legal is mentioned 19 times vs 1 Documented Procedures 29 vs 13 Shall-- 228 vs 213 Shall: As used in the standard denotes a minimum requirement in order to conform to the specification. API 2013 Summer Session—Q1 9th Edition

  4. 1.0 Scope Allowable Exclusions 5.4 Design and Development 5.7.1.2 Servicing 5.7.1.5 Validation of Processes for Production and Servicing 5.7.5 Customer-supplied Property 5.8 Control of Testing, Measuring and Monitoring Equipment API 2013 Summer Session—Q1 9th Edition

  5. 2.0 Normative References ISO 9000, Quality management systems—Fundamentals and vocabulary– Required All others will pertain to business API 2013 Summer Session—Q1 9th Edition

  6. 3.0 Terms, Definitions and Abbreviations Two sections now 1. Terms and Definitions— 11 new terms and definitions added 2. Abbreviations— 10 abbreviations shall be applied API 2013 Summer Session—Q1 9th Edition

  7. 4.0 Quality Management System Requirements 4.1 to 4.3 Changes mainly to these sections are verbiage 4.4 Documentation Requirements 4.42 Procedures: New section “All procedures referenced within this specification shall be established, documented, implemented, and maintained for continued suitability.” 29 Documented Procedures 4.4.4 Use of External Documents in Product Realization “When API product or other external specification requirements, including addenda, errata, and updates, are used in the design or manufacture of the product, the organization shall maintain a documented procedure for the integration of these requirements into the product realization process and any other affected processes.” This there has to be a documented procedure on how you are going to incorporate the changes in product specifications in the product realization. 4.5 Control of Records Control of records has been rewritten. The record requirements have increased dramatically. API 2013 Summer Session—Q1 9th Edition

  8. 5.0 Product Realization 5.1 Contract Review Title change from 7.2 in Q1 8th . Information rearranged but same intent 5.2 Planning Section 7.1 in Q1 8th edition has been better identified and some new requirements added. 5.3 Risk Assessment and Management---New Section “The organization shall maintain a documented procedure to identify and control risk associated with impact on delivery and quality of product. The procedure shall identify the techniques, tools and their application for risk identification, assessment, and mitigation.” Suggestion that a matrix for risk management be developed. This section will entail the most work in the new edition of Q1. 5.4 Design and Development. (Excluded in most cement QMS) New verbiage has been added for some new requirements API 2013 Summer Session—Q1 9th Edition

  9. 5.0 Product Realization 5.5 Contingency Planning----New Section 5.5.1 “The organization shall maintain a documented procedure for contingency planning needed to address risk associated with impact on delivery and quality of product. Contingency planning shall be based on assessed risks (see 5.3), and output shall be documented and communicated to the relevant personnel and updated as required.” 5.5.2 Planning Output. 5.6 Purchasing---Significant changes were made 5.6.1 Purchasing Control 5.6.1.1 Procedure Have to determine the criticality Maintain a list of approved suppliers and scope of approval. 5.6.1.2 Initial Supplier Evaluation – Critical Purchases QMS of supplier needs to be evaluated and on-site evaluation API 2013 Summer Session—Q1 9th Edition

  10. 5.0 Product Realization 5.6.1.2 Initial Supplier Evaluation – Critical Purchases a) verification that the supplier’s quality management system conforms to the quality system requirements specified for suppliers by the organization; and b) assessment of the supplier to ensure its capability to meet the organization’s purchasing requirements by: i) performing an on-site evaluation of relevant activities, or ii) performing first article inspection to ensure conformance to stated requirements, or iii) identifying how the supplied product conforms to stated requirements when limited by proprietary, legal, and/or contractual arrangements. 5.6.1.3 Initial Supplier Evaluation -- Noncritical Purchases verification that the supplier’s quality management system conforms to the quality system requirements specified for suppliers by the organization; or assessment of the supplier to meet the organization’s purchasing requirements; or assessment of the product upon delivery or activity upon completion. 5.6.1.4 Supplier Re-evaluation For re-evaluation of all suppliers (critical and noncritical), the requirements of 5.6.1.3 shall apply. 5.6.1.5 Supplier Evaluation– Records 5.6.1.6 Outsourcing API 2013 Summer Session—Q1 9th Edition

  11. 5.0 Product Realization 5.7 Production and Servicing Provision ---Close to 7.5.1 Q1 8thed slightly modified and broke into two sections 5.7.1 Control of Production and Servicing 5.7.1.1 Production 5.7.1.2 Servicing ---Exclude 5.7.1.3 Process Control Documents 5.7.1.4 Product Realization Capability Documentation-----New 5.7.1.5 Validation of Processes for Production and Servicing—Exclude 5.7.2 Product Quality Plans -- New States what will be required if a quality plan is required by contract. A minimum of these need to be followed. description of the product to be manufactured; required processes and documentation, including required inspections, tests, and records, for conformance with requirements; identification and reference to control of outsourced activities; identification of each procedure, specification, or other document referenced or used in each activity; and identification of the required hold, witness, monitor, and document review points. API 2013 Summer Session—Q1 9th Edition

  12. 5.0 Product Realization 5.7 Production and Servicing Provision-- Continued 5.7.3 to 5.7.6 no major changes from 8th 5.7.7 Inspection and Testing 5.7.7.1 General “The organization shall maintain a documented procedure for inspection and testing to verify that product requirements have been met. The procedure shall include requirements for in-process and final inspection and testing. Records of required inspection and testing shall be maintained per documented procedures (see 4.5).” 5.7.7.2 In-process Inspection and Testing “The organization shall inspect and test the product at planned stages as required by the product quality plan (see 5.7.2), process control documents (see 5.7.1.3), and/or documented procedures. Evidence of conformity with the acceptance criteria shall be maintained.” 5.7.7.3 Final Inspection and Testing The organization shall perform all final inspection and testing in accordance with the product quality plan (see 5.7.2) and/or documented procedures to validate and document conformity of the finished product to the specified requirements. Personnel other than those who performed or directly supervised the production of the product shall perform final acceptance inspection at planned stages of the product realization process. API 2013 Summer Session—Q1 9th Edition

  13. 5.0 Product Realization 5.7 Production and Servicing Provision-- Continued 5.7.8 Preventive Maintenance –New The organization shall maintain a documented procedure for the establishment of preventive maintenance for equipment used in product realization. The procedure shall identify requirements for: a) type of equipment to be maintained; b) frequency; and c) responsible personnel. Records of preventive maintenance shall be maintained (see 4.5). 5.8 Control of Testing, Measuring, and Monitoring Equipment—No Changes 5.9 Product Release—New The organization shall maintain a documented procedure to ensure release of product to the customer shall not proceed until the planned arrangements (see 5.7) have been satisfactorily completed, unless otherwise approved by a relevant authority and, where applicable, by the customer. Records shall be maintained to enable identification of the individual releasing the product (see 4.5). API 2013 Summer Session—Q1 9th Edition

  14. 5.0 Product Realization 5.10 Control of Nonconforming Product No major changes but clarifications have been made in this section. 5.11 Management of Change-- New Section 5.11.1 General The organization shall maintain a process for MOC. The organization shall ensure that the integrity of the quality management system is maintained when changes to the quality management system are planned and implemented. For MOC, the organization shall identify the potential risks (see 5.3) associated with the change and any required approvals prior to the introduction of such changes. The organization shall maintain records of MOC activities (see 4.5). 5.11.2 MOC Implementation The organization shall use the MOC process for any of the following that may negatively impact the quality of the product: a) changes in the organizational structure (see 4.2.2); b) changes in key or essential personnel (see 4.3.2); c) changes in critical suppliers (see 5.6.1.1); and/or d) changes to the management system procedures, including changes resulting from corrective and preventive actions (see 6.4). API 2013 Summer Session—Q1 9th Edition

  15. 5.0 Product Realization 5.11 Management of Change-- New Section—Continued 5.11.3 MOC Notification The organization shall notify relevant personnel, including the customer when required by contract, of the change and residual or new risk due to changes that have either been initiated by the organization or requested by the customer. Example of MOC that could be required: Date Type of Change Description Department/Entities Affected Financial Impact Target Implementation Date Risk: Yes/No Corrective Action Taken Approval Authority API 2013 Summer Session—Q1 9th Edition

  16. 6.0 Quality Management System Monitoring, Measurement, Analysis and Improvement 6.1 General—no changes 6.2 Monitoring, Measurement and Improving 6.2.1 Customer Satisfaction The organization shall maintain a documented procedure to measure customer satisfaction. The procedure shall address the frequency of measurement, obtaining customer feedback, key performance indicators (KPIs), and other information that the organization uses to determine whether the organization has satisfied customers in meeting identified requirements. Records of the results of customer satisfaction information shall be maintained (see 4.5). 6.2.2 Internal Audits Every twelve months not annually as before Audits will be performed by competent personnel independent Status of corrective actions shall be reported in the management review. 6.3 Analysis of Data Has been modified but no major changes API 2013 Summer Session—Q1 9th Edition

  17. 6.0 Quality Management System Monitoring, Measurement, Analysis and Improvement 6.4 Improvement This Section parallels Q1, 8thsection 8.5.1, Continual Improvement. Just some clarifications have been made on Corrective and Preventive Actions. 6.5 Management Review Management review needs to be every 12 months not annually. Some additional requirements have been added to the management review Results of risk assessment Analysis of supplier performance. 6.5.2 Output Requirements “The assessment shall include any required changes (see 5.11) to the processes and any decisions and actions, required resources, and improvement to products in meeting customer requirements.” API 2013 Summer Session—Q1 9th Edition

  18. Annex A, B and C Annex A -- Use of API Monogram by Licensees Revisions have been made through Annex A but no major changes. Annex B – Cross-reference from API Q1, 9th Edition to API Q1, 8th Ed. Annex C – Cross-reference from API Q1, 8thEdition to API Q1, 9thEd. API 2013 Summer Session—Q1 9th Edition

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