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The 8 Wastes

The 8 Wastes. Part of the LEAN toolbox. TIM WOODS. T ransport I nventory M otion W aiting O ver Production O ver Processing D efects S kills. TRANSPORT. Movement of product or information causes Delay Duplication Defects SEND REINFORCEMENTS became SEND THREE AND FOURPENCE!.

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The 8 Wastes

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  1. The 8 Wastes Part of the LEAN toolbox

  2. TIM WOODS • Transport • Inventory • Motion • Waiting • Over Production • Over Processing • Defects • Skills

  3. TRANSPORT Movement of product or information causes • Delay • Duplication • Defects SEND REINFORCEMENTS became SEND THREE AND FOURPENCE!

  4. INVENTORY Wasteful costs of materials • Hand Over • Stationery JUST IN CASE

  5. MOTION Time spent in physical movement • Between offices • Ergonomics GOING WALKABOUT

  6. WAITING Delays to processing • Transportation • In Trays • Work In Progress CREATES BOTTLENECKS

  7. OVER PRODUCTION Producing more than is needed • Storage needs • Out of date • Just in case TOO MUCH TOO SOON

  8. OVER PROCESSING Over engineering of a process • Too many cooks • Workarounds • Pen v Pencil USING A SLEDGEHAMMER TO CRACK A NUT

  9. DEFECTS When the product has a fault Re working Additional Checks GET IT RIGHT FIRST TIME

  10. SKILLS REMEMBER • Everyone is different • Everyone has ideas • Everyone should be heard GOT IT? - FLAUNT IT!

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