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CASE STUDY - BURNER PIPE AT CUSTOMER IN INDIA COMPANY OVERVIEW : The customer is a 50 years old well known Cement producer of South India. 5 advanced production units(8 kilns) Cement capacity of 12MTPA. CASE STUDY - BURNER PIPE AT CUSTOMER IN INDIA. Country: India

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CASE STUDY - BURNER PIPE AT CUSTOMER IN INDIA

COMPANY OVERVIEW :

  • The customer is a 50 years old well known Cement producer of South India.
  • 5 advanced production units(8 kilns)
  • Cement capacity of 12MTPA
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CASE STUDY - BURNER PIPE AT CUSTOMER IN INDIA

Country: India

Plant group name: XX

Plant name: XX

Main equipment supplier: FLS

Production capacity: 3300 and 4300 TPD

Number of production lines: 2

Run factor: 0.93

Main fuel: Pet Coke in Kiln

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HASLE ASSOCIATION & PERFORMANCE :

  • The customer has been our customer for the last 15 years
  • HASLE D52A has been standardized for use in Burner Pipe ,Tip Casting ,Bull Nose & Cooler Side Walls for all units.
  • Supplied Castables and Precast solutions like Cooler Cam Lining & Vortex Finders
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HASLE ASSOCIATION & PERFORMANCE :(Continue)

  • Best Performances for areas like :
    • Bull Nose : More than 6 years using D52A in place of 6 months with best Indiancastable.
    • Tip Casting : 18 months life with D52A in place of 6 months with best Indian castable.
    • Cooler Side Walls : 3 years life with D52A in place of 8-9 months earlier.
    • CVF : Heat Saving of 9 Kcal / Kg Clinker
    • Cooler Cam Lining : Clinker outlet temperature reduced by 12%
    • TA Duct : More than 3 years life with D66 in place of 4 months life.
    • Burner Pipe : 12-15 months life with D52A in place of 3-4 months earlier life.
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BURNER PIPE :

  • Life with LC-90,best Indian castable never exceeded 6 months with repairs.
  • HASLE reviewed the design ,operating conditions and application and recommended use of D52A castable
  • Life was just doubled to 12 months strictly following HASLE instructions.
  • Further study/discussions recommended heating-up of casting as per HASLE heating schedule.
  • Life further improved by 6 months i.e. achieved 18 months.
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HASLE reviewed the design ,operating conditions and application and recommended use of D52A castable.

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CONCLUSION :

Customer is more than satisfied and recommended standardization of use of D52A for

Burner Pipe in all Units due to life enhancement exercise done with HASLE support.

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