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1. Presentation

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  1. 1. Presentation 1. Presentation • Gorosabel Group is a modern and innovative business group with a steady expansion path and has an experience of over 50 years in business; human values, innovation and corporate entrepreneurship and the generation of added value are strategic pillars in its activity . It consists of several Business Areas led to very different sectors where applies its extensive experience in industrial automation and as machinery manufacturers. • With over 80 professionals at your disposal, most university-educated, and endowed with 3500m2 of facilities, Gorosabel Group is a well reputed business group, with extensive experience and able to evolve and respond to new technologies and the growing needs of its customers. • At present, consists of the following Business Areas: • Gorosabel Automatica • Gorosabel Solar Energy • Gorosabel Aplicaciones Industriales • Gorosabel I+D+I

  2. 1. Presentation • Gorosabel Aplicaciones industriales is the unit of Gorosabel Group specialized in customized machinery development, according to the customers´ needs. As a manufacturer of customized machines with handling, automation and robotization systems, offers a complete solution developing customized machinery for our customers: • Advising customers on how to optimise the production. • Develops machine-tool control software. • Draws up production process management systems. • In the following slides we show some examples of works developed

  3. Handling systems

  4. 2. Handling systems 2. Handling systems • Automatic flange handling system • For handling steel flanges 150 kg. in weight. • Inlet flange conveyor-store. • NC gantry for feeding, loading and unloading workpieces on and off the different machines. • Numerically-controlled double-spindle drill. • Press. • Outlet conveyor-store.

  5. 2. Handling systems • Loading and unloading robot • Robot for automatic loading and unloading of machines press and transfer. • Inlet belt conveyor-store. • Very few adjustments required when changing the workpiece model. • Automatic set up of pick-up and release points according to the new part dimensions.

  6. 2. Handling systems • Flange handling system • Maximum piece diameter 1000 mm, maximum weight 1.000 kg. • Loading platform. • Cleaning unit. • Rinsing unit. • Drying unit. • Painting system. • Draining unit. • Store for pieces in drying process. • Checking point. • Exit conveyor unit. • NC gantry X-Y-Z axes with 12.000 x 4.500 x 1.500 working surface. • Gantry equipped with one own-designed hook.

  7. 2. Handling systems • Aluminium Rims machining line • Rim loading system with lift that shows the rims raising them from down position to where the rims circulate to the different existing cells. Lineal movement to load the centre-unit and vision. • Centre-unit and vision Once the rim is situated in this unit, it is centred automatically thanks to a universal auto-centring claw system. A vision system is also installed to detect non correct rim types. If the model is the correct one, an automatic facing system starts taking into account the po-sition where the drilling process for valve will be done. • Handling Robot 6 NC Axis robot equipped with a pneumatic auto-centre gantry that feeds a lathing machines and a machining centre. The rim that has been oriented in the centre-unit and vision is loaded in both machines for the total machining process. • NC lathe • Machining Centre • Exit conveyor unit The robot puts the finished rims in the exit conveyor that takes them out of the line.

  8. Machining machinery

  9. 3. Machining machinery 3. Machining machinery • Automatic machining of rotation parts • Workpiece outside diameters ranking from 20 to 120 mm. • Automatic loading and unloading by means of a numerically-controlled double-clamp gantry. • Vibrating belt conveyor. • High-speed spindle.

  10. 3. Machining machinery • Automatic driving nut machining machine • Automatic nut-threading machine for up to 50 mm diameter and 15 mm lead recirculation ball nuts. • NC horizontal lathe. • The tool is a corrected-form end mill. • Hydraulic workpiece clamping fisture.

  11. 3. Machining machinery • Machining centre for flat grinding wheels • Inlet workpiece lift-store. • Rough part measuring system. • NC two-axes gantry. • Unloading gantry. • Workpiece turning unit. • Double horizontal and vertical machining unit. • Outlet conveyor.

  12. 3. Machining machinery • Silicon parts machining centre • Numerically-controlled four-axes machining centre. • Tool magazine and automatic tool change. • Automatic laser tool measurement. • High-speed electrospindle. • Interconnected to robot and central management computer.

  13. 3. Machining machinery • Internal diameter mastic sealing machine • Electronic regulation of the putty outlet pressure. • Numerical control-operated vertical movement of the gun. • Pneumatic dead centre. • Numerical control-monitored rotational speed of workpiece.

  14. 3. Machining machinery • Edge milling machine • 9000 mm work surface (machining applications from 3,5 to 12 metros). • Double cross axes. • Double Milling Head. • Piece fixing triple-system. • Protective door for Milling unit. • Long-axis fixing at required distance, pieces loading, fixing thanks to an hydraulic system, tool rotation, axes towards movement and piece machining. • Piece unloading.

  15. Polígono Industrial Kurutzgain, 3 E-20850 Mendaro (Gipuzkoa) SPAIN Phone: (+34) 943 744 252 Fax: (+34) 943 744 282 www.gorosabel.com

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