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KOEL Khadki - Medium Engines. R PLANT RENOVATION ACTIVITY. KOEL Khadki - Medium Engines. TARGET- REINSTALLATION OF FOLLOWING PROCESS LINE AT SUPPLIER END . RA CON ROD Line at M/s Kalyani Forge Ltd. ( PAD ) , Sanaswadi Pune,

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KOEL Khadki - Medium Engines

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Koel khadki medium engines

KOEL Khadki - Medium Engines


R plant renovation activity

R PLANT RENOVATION ACTIVITY

KOEL Khadki - Medium Engines

TARGET- REINSTALLATION OF FOLLOWING PROCESS LINE AT SUPPLIER END .

  • RA CON ROD Line at M/s Kalyani Forge Ltd. ( PAD ) , Sanaswadi Pune,

  • 2R/3R Cr. Case Line at M/s Alka Engineering works, Shiroli MIDC Kolhapur.

  • R – Crank Shaft Line at M/s Amul Crank Shaft Pvt. Ltd. , Rajkot , Gujrat.


Koel khadki medium engines1

KOEL Khadki - Medium Engines

R PLANT RENOVATION ACTIVITY

  • TARGET DATE: - 01 JAN 2010 TO 05 MAY 2010.

    Three manufacturing lines shifting ,transportation and

    installation at supplier’s end.

    Shifting remaining machines within company premises.


Koel khadki medium engines2

KOEL Khadki - Medium Engines

R PLANT RENOVATION ACTIVITY


Koel khadki medium engines3

KOEL Khadki - Medium Engines

R PLANT RENOVATION ACTIVITY

A) Planning / Information shared with suppliers.

  • Connected load in kwh on each line.

  • Total air consumption on each line.

  • Number of machines on each line

  • Total weight of each machine and it’s accessories.

  • Sequences of machine for phase wise disconnection .


Koel khadki medium engines4

KOEL Khadki - Medium Engines

R PLANT RENOVATION ACTIVITY

  • Planning / Information shared with suppliers.

  • ……. Cont.

  • Utilities required for machines.

  • For material handling convenient layout & vendor ,who will do job in time. e.g. crank case line.

  • Number of crane required as per their layout.


Koel khadki medium engines5

KOEL Khadki - Medium Engines

R PLANT RENOVATION ACTIVITY

B) Preparation for shifting above processes line to respective location.


Koel khadki medium engines6

KOEL Khadki - Medium Engines

(B) PREPARATION

…..cont.

  • For easy installation at supplier end tagging for electrical panel wiring, hydraulic, pneumatic hoses of each machines.


Koel khadki medium engines7

KOEL Khadki - Medium Engines

(B) PREPARATION

….. Cont.

  • Where it is possible electrical panel has been fixed to machine bed itself.

  • For electrical panels connector fitted for easy connection & disconnection ( near about 60 no’s of connector fitted to all m/c’s)

  • Special gauges made for checking of home positions

    of machines.

  • All machines backup taken.

  • All machines history card up dated copied on CD


Koel khadki medium engines8

KOEL Khadki - Medium Engines

(B) PREPARATION

……..cont.

  • Hard printing & binding of copies of all machine manuals, ladder diagram, electrical circuit diagram for supplier use.

  • Machine wise spares parts list prepared with it’s supplier information.

  • List of spares to be handed over with m/cs


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KOEL Khadki - Medium Engines

(B) PREPARATION

…….cont.

  • Measured sizes & weights of All machines & its accessories for estimating number & type of vehicles ,cranes & equipments required for the activity,


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KOEL Khadki - Medium Engines

(B) PREPARATION

…….cont.

  • Invited quotations from parties for shifting , transportation , crane service etc.

  • Study of requirement of manpower , equipments ,

    to complete the activity.

  • Finalization of vendor for above activity.

  • Estimation of cost incurred for the activity.


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KOEL Khadki - Medium Engines

(C) Actual shifting Activity

  • Connecting Rod line to M/s Kalyani Forge Ltd,(PAD) Sanaswadi ,Pune

  • 2R /3R crank case line to m/s Alka Engg. Works,Shiroli MIDC Kolhapur.

  • R Crank Shaft Line To m/s ACPL, Rajkot.


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KOEL Khadki - Medium Engines

(a) CON ROD LINE SHIFTING

  • Total number of machine’s - 27

  • Total connected load - 240.18 kw

  • Total weight of all m/c s - 80 Ton


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KOEL Khadki - Medium Engines

a) CON ROD LINE SHIFTING

Line Shifted in two phase.

First phase -15 machine.

Duration -13 Jan 2010 – 15 Jan 2010 (3 Day’s)

Second Phase - 12 machines

Duration -19 Jan 2010 – 21 Jan 2010 (3 Day’s)


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KOEL Khadki - Medium Engines

a) CON ROD LINE SHIFTING

Total day’s for shifting con rod line from KOEL to KFL sanaswadi ,Till job trial & dispatch -- 6 Day’s


Koel khadki medium engines15

KOEL Khadki - Medium Engines

a) CON ROD LINE SHIFTING

  • Total Expenses spend for shifting R Con Rod line at KFL ,Sanaswadi Pune

  • Vikas Crane & Transport Services –Rs 88780/-

  • Kudale & associate -Rs 3971/-

  • S.B. Electricales -Rs 11393/-

  • BSKE -Rs 86430/-

  • Rs 190574/-


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KOEL Khadki - Medium Engines

KOEL Khadki - Medium Engines

BEFORE

RA CON ROD LINE


Koel khadki medium engines17

KOEL Khadki - Medium Engines

KOEL Khadki - Medium Engines

BEFORE

RA CON ROD LINE


Koel khadki medium engines18

KOEL Khadki - Medium Engines

KOEL Khadki - Medium Engines

BEFORE

RA CON ROD LINE


Koel khadki medium engines19

KOEL Khadki - Medium Engines

KOEL Khadki - Medium Engines

BEFORE

RA CON ROD LINE


Koel khadki medium engines20

KOEL Khadki - Medium Engines

KOEL Khadki - Medium Engines

BEFORE

RA CON ROD LINE


Koel khadki medium engines21

KOEL Khadki - Medium Engines

(b) 2R/3R Crank Case Line

  • Total number of machine’s - 27

  • Total connected load - 365 kw

  • Total tonnage of all m/c s -262 Ton


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KOEL Khadki - Medium Engines

(b) 2R/3R Crank Case Line

  • Line Shifted in three phase.

  • First Phase -03 machine.

  • Duration -26 Feb 2010 – 02 March 2010(5 Days)

  • Second Phase - 10 machines

  • Duration -13 Mar 2010 – 20 Mar 2010 (7 Day’s)

  • Third Phase – 14 Machines

  • Duration - 31 Mar 2010- 10 April 2010(7 Day’s)


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KOEL Khadki - Medium Engines

(b) 2R/3R Crank Case Line

Total day’s for shifting 2R/3R crank case line to Alka Engg.Works ,Kolhapur- Till job trial & 1st lot dispatch - 19 day’s


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KOEL Khadki - Medium Engines

(b) 2R/3R CRANK CASE LINE SHIFTING

Total Expenses spend for shifting 2R/3R Cr.Case line at Alka

Engg.,Works,Kolhapur

  • Vikas Crane & Transport Services –Rs 88780/-

  • N.B. Dabriwal -Rs 38580/-

  • New Super Cranes - Rs 97266/-

  • Kudale & associate -

  • S.B. Electricales -

  • BSKE - Rs 262452/-

  • Rs 190574/-


Unloading of machines at alka engg kolhapur

KOEL Khadki - Medium Engines

Unloading of machines at Alka Engg,Kolhapur


Machine s unloaded taken at position

KOEL Khadki - Medium Engines

Machine’s unloaded & taken at position


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KOEL Khadki - Medium Engines

KOEL Khadki - Medium Engines

POOJA BEFORE STARTING 1ST M/C AT ALKA ENGG. KOLHAPUR


Pooja before starting 1 st machine at alka engg works

KOEL Khadki - Medium Engines

Pooja Before Starting 1st machine at Alka Engg Works.


Switch on 1 st machine at alka engg kolhapur

KOEL Khadki - Medium Engines

Switch ON 1st machine at Alka Engg ,Kolhapur


Line setup component trial work in progress

KOEL Khadki - Medium Engines

Line setup & component Trial work in progress


Line set up component trial in alka engg works

KOEL Khadki - Medium Engines

Line set up & component trial in Alka Engg.works.


Koel khadki medium engines

KOEL Khadki - Medium Engines

Machine Setup at Alka Engg.Works ,Kolhapur


Machine foundation is in progress

KOEL Khadki - Medium Engines

MACHINE FOUNDATION IS IN PROGRESS


Temparing m c location

KOEL Khadki - Medium Engines

TEMPARING M/C LOCATION


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KOEL Khadki - Medium Engines

SUMMARY SHEET

Since last four month’s foll. No. of m/c’s shifted in Ra section.

CON.ROD CRANK CASE CRANK SHAFT

EXT INT EXT INT EXT INT

NO.OF M/C SHIFTED 27 30 27 - 21 17

CONN. LOAD KWH 241 150 365 - 457 300

TOTAL TON SHIFTED 80 130 262 - 130 145


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KOEL Khadki - Medium Engines

SUMMARY SHEET

  • Total No of machine’s shifted -122 nos.

  • Total connecting load for shifted m/c -1063 kwh

  • Total tonnage of machine shifted from Ra section -750 ton

    From 13.01.2010 To 10.05.2010

    Total Day’s- 115

    Average ton shifted per day-6.52 ton.


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