1 / 27

“the best way to predict the future is to create it”

NeSSI* – An Enabling Platform for the Reduction in TCO ** of Process Analytical Systems (* New Sampling/Sensor Initiative ** Total Cost of Ownership). “the best way to predict the future is to create it”. Peter van Vuuren Application and Technical Consultant SpectraSensors Inc. IFPAC2008

chance
Download Presentation

“the best way to predict the future is to create it”

An Image/Link below is provided (as is) to download presentation Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author. Content is provided to you AS IS for your information and personal use only. Download presentation by click this link. While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server. During download, if you can't get a presentation, the file might be deleted by the publisher.

E N D

Presentation Transcript


  1. NeSSI* – An Enabling Platform for the Reduction in TCO** of Process Analytical Systems(* New Sampling/Sensor Initiative** Total Cost of Ownership) “the best way to predict the future is to create it” Peter van Vuuren Application and Technical ConsultantSpectraSensors Inc. IFPAC2008 NeSSI Day29 January 2008

  2. PA/NeSSI Value Proposition $Measurement value$“Analyzer Credits” $Bottom-line Value$ TCO + TCO

  3. Cost to Build/Install/Own – Major Greenfield Project To Build/Install To Own J.J. Gunnell and P. van Vuuren, “PROCESS ANALYTICAL SYSTEMS: A VISION FOR THE FUTURE”Plenary Session Paper, IFPAC2000, Las Vegas, NV

  4. Total Cost Of Ownership – A More Detailed Look Build Install Own Failure • Analyzer $/ SpareParts • Sampling Systems • Shelters/Panels • Data System • Shelters/Panels • Hookups :Utilities, Power, Cabling, Sampling Systems • Start-up & Commissioning • EQAT (Manpower) • Consumables* Standards* Support Gases • Spare Parts • Off-line TimeMissed Opportunity • Process UpsetLoss of Production • Sample Tap / Transport Lines • Utilities (IA, Carrier Gases etc.) • Power • Cabling

  5. What to DO? "When men got structural steel, they did not use it to build steel copies of wooden bridges." Ayn Rand. Atlas Shrugged. 1957.

  6. A Three Phase Proposed TCO Optimization Strategy • Phase 1 (On-Going)Implement Intrinsically Safe NeSSI where appropriate • Phase II (Ready for Validation)Utilize NeSSI as a Platform for Fiber-Optic Sensors • Phase IIIPromote/Apply Micro-Analytical Sensors onNeSSI Sampling Platform

  7. Intrinsically Safe NeSSI: Modular Smart Sampling System Pictures Courtesy ExxonMobil Chemical

  8. Benefits of Smart NeSSI Build Install Own Failure • Analyzer $/ SpareParts • Sampling Systems • Shelters/Panels • Data System • Shelters/Panels • Hookups :Utilities, Power, Cabling, Sampling Systems • Start-up & Commissioning • EQAT (Manpower) • Consumables* Standards* Support Gases • Spare Parts • Off-line TimeMissed Opportunity • Process UpsetLoss of Production • TCO Benefits of Smart NeSSI: • Push Validation down to Sampling System level • More reliable operation • Improves EQA of analyzer • Sample Tap / Transport Lines • Utilities (IA, Carrier Gases etc.) • Power • Cabling

  9. DCS Field LAN o&muser Simplified Topographical Diagram of a Process Analytics installation GP Area Field –Classified Area(Typically ZONE2) Analyzer House Process Stream AN SS

  10. A Three Phase Proposed TCO Optimization Strategy • Phase 1 (On-Going)Implement Intrinsically Safe NeSSI where appropriate • Phase II (Ready for Implementation Today)Utilize NeSSI as a Platform for Spectroscopic Sensorspreferably at the Sampling Point (By-line Mode) • Phase IIIPromote/Apply Micro-Analytical Sensors in By-Line Mode

  11. DCS F,T V P Auxiliary Heating/Cooling Programmable Substrate Heater T T o&muser The NeSSI Platform = Sampling & Communications Platform GP Area Field –Classified Area Ethernet LAN Sensor/ActuatorManager (SAM) IS NeSSI bus O2 Flow Channel Substrate PDA Micro- Climate enclosure

  12. DCS F,T R V P Auxiliary Heating/Cooling Programmable Substrate Heater T T o&muser Spectroscopic Sensors with NeSSI as Enabler GP Area Field –Classified Area TDL Ethernet LAN Sensor/ActuatorManager (SAM) RAMAN IS NeSSI bus O2 Flow Channel Substrate PDA Micro- Climate enclosure

  13. DCS Field LAN o&muser NeSSI: Enabling Topographical Changes GP Area Field –Classified Area(Typically ZONE2) Analyzer House AN Process Stream AN SS

  14. DCS o&muser NeSSI: Enabling Topographical Changes GP Area Field –Classified Area(Typically ZONE2) Control Room AN RAMAN Optograph Instrument Room Fiber Ne S S I Micro-Climate Enclosure Process Stream SAM AN TDL NIR Fiber Analyzer Shop

  15. DCS o&muser NeSSI: Enabling Topographical Changes GP Area Field –Classified Area(Typically ZONE2) Control Room AN RAMAN Optograph Instrument Room Fiber Ne S S I Micro-Climate Enclosure Process Stream SAM AN Other NIR Fiber AN TDL Analyzer Shop

  16. DCS Field LAN o&muser Cost Benefits of TOPOGRAPHICAL Changes GP Area Field –Classified Area(Typically ZONE2) X Analyzer House X AN Process Stream X X AN SS X X

  17. A Three Phase Proposed TCO Optimization Strategy • Phase 1 (On-Going)Implement Intrinsically Safe NeSSI where appropriate • Phase II (Ready for Validation)Utilize NeSSI as a Platform for Fiber-Optic Sensorspreferably at the Sampling Point (By-line Mode) • Phase IIIPromote/Apply Micro-Analytical Sensors in By-Line Mode

  18. DCS F,T V P Auxiliary Heating/Cooling Programmable Substrate Heater T T o&muser NeSSI & Next Generation Micro Analyzers GP Area Field –Classified Area Ethernet LAN Sensor/ActuatorManager (SAM) IS NeSSI bus Micro- GasAnalyzer (UV, MIR, MS, GC, … Flow Channel Substrate PDA Micro- Climate enclosure

  19. DCS P o&muser NeSSI Enabled Spectroscopy/Micro-Analytics Topography GP Area Field –Classified Area(Typically ZONE2) Control Room AN RAMAN Optograph Instrument Room Fiber Ne S S I Micro-Climate Enclosure Process Stream SAM AN TDL NIR Fiber Analyzer Shop

  20. Spectroscopic/Micro-Analytics Design Requirements • Understand the NeSSI Platform Concept (Enabler)* Provides a Standardized Micro-Infrastructure Environment for Deploying micro-analytical sensors/Analyzers * At the same time, allows for IP protection • IS has to be designed in up front* NeSSI platform can be installed anywhere (Zone 0/1/2 GP) – no costly purge systems • Design for temperature accommodation/correction • Design for validation of results (Good Housekeeping Seal) • * Use all the analytical process information for validation • Design for no or little consumables • Design for mechanical simplicity – no or few moving parts • Design for extensive but smart diagnostics

  21. TCO: The BIG PICTURE of Cost Savings Build Install Own Failure • Analyzer $/ SpareParts • Sampling Systems • Shelters/Panels • Data System • Shelters/Panels • Hookups :Utilities, Power, Cabling, Sampling Systems • Start-up & Commissioning • EQAT (Manpower) • Consumables* Standards* Support Gases • Spare Parts • Off-line TimeMissed Opportunity • Process UpsetLoss of Production • TCO Benefits of Smart NeSSI: • Push Validation down to Sampling System level • More reliable operation • Improves EQA of analyzer • Sample Tap / Transport Lines • Utilities (IA, Carrier Gases etc.) • Power • Cabling

  22. TCO: The BIG PICTURE of Cost Savings Build Install Own Failure • Analyzer $/ SpareParts • Sampling Systems • Shelters/Panels • Data System • Shelters/Panels • Hookups :Utilities, Power, Cabling, Sampling Systems • Start-up & Commissioning • EQAT (Manpower) • Consumables* Standards* Support Gases • Spare Parts • Off-line TimeMissed Opportunity • Process UpsetLoss of Production • TCO Benefits of Spectroscopic Analyzers: : • Inherent reliability, low EQA index • No consumables • Sample Tap / Transport Lines • Utilities (IA, Carrier Gases etc.) • Power • Cabling

  23. TCO: The BIG PICTURE of Cost Savings Build Install Own Failure • Analyzer $/ SpareParts • Sampling Systems • Shelters/Panels • Data System • Shelters/Panels • Hookups :Utilities, Power, Cabling, Sampling Systems • Start-up & Commissioning • EQAT (Manpower) • Consumables* Standards* Support Gases • Spare Parts • Off-line TimeMissed Opportunity • Process UpsetLoss of Production • Cost to Build/Install Benefits of Spectroscopic Sensors: • Integrate Probe with NeSSI and Move to Sampling Point • Separate Probe and Analyzer Locations (Fiber-coupled) • No Consumables • Sample Tap / Transport Lines • Utilities (IA, Carrier Gases etc.) • Power • Cabling

  24. TCO: The BIG PICTURE of Cost Savings Build Install Own Failure • Analyzer $/ SpareParts • Sampling Systems • Shelters/Panels • Data System • Shelters/Panels • Hookups :Utilities, Power, Cabling, Sampling Systems • Start-up & Commissioning • EQAT (Manpower) • Consumables* Standards* Support Gases • Spare Parts • Off-line TimeMissed Opportunity • Process UpsetLoss of Production • Cost to Build/Install Benefits of Spectroscopic Sensors: • Integrate Probe with NeSSI and Move to Sampling Point • Separate Probe and Analyzer Locations (Fiber-coupled) • No Consumables • Sample Tap / Transport Lines • Utilities (IA, Carrier Gases etc.) • Power • Cabling

  25. PA/NeSSI Value Proposition Revisited $Measurement value$“Analyzer Credits” $Bottom-line Value$ TCO + TCO

  26. Acknowledgements • All the Believers (all of you and many others) • My ex-colleagues at ExxonMobil • CPAC (adopted NeSSI as a new IURC “business model”) • Special Thank You to Rob Dubois

  27. Thank You

More Related