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Food Safety and Post harvest Handling for Organic Crops

Food Safety and Post harvest Handling for Organic Crops. W. C. Morris Department of Food Science and Technology. Why The Concern?. 5000 deaths 6 – 81 million illnesses 325,000 hospitalized Costs : $6.5 - $34.9 billion annually CDC. Contamination and Organic Food.

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Food Safety and Post harvest Handling for Organic Crops

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  1. Food Safety and Post harvest Handling for Organic Crops W. C. Morris Department of Food Science and Technology

  2. Why The Concern? • 5000 deaths • 6 – 81 million illnesses • 325,000 hospitalized • Costs : $6.5 - $34.9 billion annually CDC

  3. Contamination and Organic Food Are there hidden dangers? CDC reports that those eating “organic” foods are eight times more likely to be attacked by E. coli 0157:H7 A University of Minnesota study showed organically grown produce had 9.7% positive samples for E. coli 0157:H7 compared to 1.6% for conventional produce from farms in Minnesota.

  4. Major Areas of Concern • Water • Manure and Municipal Biosolids • Worker Health and Hygiene • Sanitary Facilities • Field Sanitation • Packing Facility Sanitation • Transportation • Traceback

  5. Produce Identified asArea of Concern May, 1997 USDA, EPA and Dept. of HHS sends the President a report that identifies produce as an area of concern. Resulting In:“Guide To Minimize Microbial Food Safety Hazards For Fresh Fruits and Vegetables”

  6. FDA Good AgriculturalPractices (GAPs) Guidelines • Published by the FDA in 1998 as a guidance document for produce growers, packers and shippers in the U.S.

  7. What are GAPs? Good Agricultural Practices(GAPs) are sanitary procedures used during crop production, harvesting, packing and shipping to prevent or minimize produce contamination with human pathogens. Irrigation Employee Hygiene Cooling

  8. Important Considerations • Focus is only on microbial hazards • Focus is on risk reduction, not elimination • Based on broad scientific principles • Must keep up with new information and technologies • Pest Control

  9. Water Quality and Safety • Be aware of potential sources of pathogens from your water sources • Maintain wells in good condition • Be aware of current & historical use of land • Consider practices to protect water quality • Consider irrigation water quality & use • Microbial testing of water

  10. Water Testing Flowing Water (rivers, streams) 4 times per year Impounded Water (ponds, lakes) 3 times per year before season begins

  11. Processing Water • Practices that ensure & maintain quality -sampling & micro. Testing -develop SOP’s for all processes using water -clean/sanitize water contact surfaces -install backflow devices & legal air gaps -routinely inspect equipment used to maintain quality • Consider the water temperature for certain produce • Maintain efficacy of antimicrobials • Use appropriate wash methods

  12. Contaminationfrom Manure Application Timing Proper Composting Source of Manure From Cornell GAPs program – used with permission.

  13. There are many opportunities for fresh produce to be contaminated by farm workers Farm WorkerHygiene Courtesy of Trevor Suslow

  14. Field Sanitation Clean harvest containers and tools daily.

  15. Transportation Issues Precooling, sanitation and proper air delivery are very important to maintain the quality and safety of produce.

  16. Traceability • Is a system of trace back available for the finished product? • Is the finished product traceable to the packing house? • Is the finished product traceable to the specific grower? • Is the finished product traceable to the specific orchard or field? • Is the packing date identified on the finished product? • Is the harvest date traceable?

  17. Source Verification • Where did it come from? • Who produced it? • Who handled it? Bar Codes

  18. Third Party Audits GAPs

  19. Sources of GAP Audits • USDA and State Ag. Departments • ABC labs of Gainesville, FL • AIB of Iowa • Primus Labs in CA • Davis Technology in CA • Others.

  20. Post Harvest Handling

  21. Production Practices • Seed selection and cultivar selection • Cultural practices • Environmental Conditions at fruit set • Wind • Frost • Rain

  22. Management Practices • Irrigation – to much or to little • High rates of nitrogen (improper soil nutrition) • Mechanical injury • Use only composted manure (60 – 120 days) depending on certifying agency and crop

  23. Harvest Handling • Quality cannot be improved after harvest • Harvest at proper stage and size • During the coolest part of day • Keep in shade • Handle gently (moisture loss may be as much as 400% by single blemish)

  24. Post Harvest and Storage Consideration • Temperature • Packaging • Chilling injury • Preventing moisture loss • Sanitation • Ethylene • Mixed loads • Storage of crops

  25. TemperatureSingle Most Important Factor • Refrigeration retards: • Aging • Undesirable metabolic changes • Moisture loss • Spoilage from bacteria, fungi and yeasts • Undesirable growth, i.e. sprouting

  26. Pre-cooling • First important step • To lowest safe temperature ASAP - critical for crops with high respiration rates: • Broccoli • Asparagus • Green beans • Mushrooms • Sweet corn

  27. Room Cooling • Not as efficient as some • Good as a pre-cooling method • Need good air circulation around containers

  28. Forced Air Cooling • Cooling rate depends on air temperature and rate of air flow • Generally 75-90% faster cooling Note:to avoid over cooling and dehydration, do not operate forced air fans after produce has been cooled to correct temperature

  29. Hydro-cooling • Very efficient method of cooling (removes heat 5 times faster than air but less energy-efficient) • Can serve as a means of cleaning • Reduces water loss • Chlorinate to reduce microorganisms • Not appropriate for: berries, potatoes, bulb onions, others not suited to wetting

  30. Top or Liquid Icing • Especially effective on dense products and palletized products difficult to cool • Works well on high respiration products: sweet corn, broccoli • One pound of ice cools ~three pounds of produce

  31. Vacuum Cooling • Water leaves crop and take heat with it • Produce sprayed with water first = “Hydrovac Cooling” • Good for leafy vegetable which have a high surface-to-volume ratio, i.e. greens

  32. Chilling Injury • Some vegetables best stored just above freezing • Others best stored at 45°F-55°F • Both time and temperature involved • Effects of chilling injury are cumulative

  33. Chilling Injury • Very sensitive crops are: • Basil • Cucumber • Eggplants • Pumpkins • Summer squash • Okra • Sweet potatoes

  34. Chilling Injury • Moderately sensitive: • Snap beans • Cantaloupe • Peppers • Winter squash • Tomatoes • Watermelon

  35. Preventing Moisture Loss • Important in controlling moisture loss • Best range 80 -90% R. H. • Difficult for small producers • Sanitation becomes even more critical • Cool temperature important • Use a hygrometer to measure

  36. Sanitation • Pathogens traced to fresh fruit and vegetables: • E. coli 0157:H7 • Salmonella • Cryptosporidium • Hepatitis • Cyclospora Chlorine is most often used Caution – organic growers, it is a restricted material Ozone Hydrogen peroxide

  37. Ethylene • Natural hormone produced by some fruits • Damaged fruit produces more • Do not store ethylene producers with fruits and vegetables that are sensitive • Ethylene producers: apples, cantaloupes, peaches, pears, plums, tomatoes

  38. Mixed Loads • Combine only products that are compatible with respect to: TEMPERATURE Relative humidity Oxygen and carbon dioxide Protect from odors Ethylene protection

  39. Summary • Quality cannot be improved post harvest • Food Safety begins in the field (GAP’s)

  40. Summary(continued) • High Quality and Good Shelf Life Depends On: • Sound production practices • Proper handling during harvest • Appropriate post harvest handling and storage • Key Factors • Temperature • Relative humidity

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