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NXIO Platform f r om “OEMax NXIO Introduction CN rev4.ppt”. Thomas Sugimoto Strategic Marketing Manager. Outline. PLC I/O Market Trends Birth of Distributed I/O NXIO 2 nd Generation Distributed I/O Product Features Target Market How to use NXIO to reduce costs Internal Quality.

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NXIO Platform f r om “OEMax NXIO Introduction CN rev4”

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Nxio platform f r om oemax nxio introduction cn rev4 ppt

NXIO Platformfrom “OEMax NXIO Introduction CN rev4.ppt”

Thomas Sugimoto

Strategic Marketing Manager


Outline

Outline

  • PLC I/O Market Trends

    • Birth of Distributed I/O

    • NXIO 2nd Generation Distributed I/O

  • Product Features

    • Target Market

  • How to use NXIO to reduce costs

  • Internal Quality


Nxio platform f r om oemax nxio introduction cn rev4

PLC I/O Trends


Plc i o trends

PLC I/O Trends

  • Large End Users and Complex OEMs are looking for ways to further reduce their costs

    • Hardware PLC and I/O costs keep decreasing so now Space, Labor and Maintenance of I/O Wiring is becoming a major cost

    • Networked I/O Trend

PLC HW COSTS - DOWN

SPACE, WIRING COSTS - UP

Large Factories

- Refineries

- Automotive

Complex Machine

OEMs


Plc i o trends1

PLC I/O Trends

  • Customers purchasing I/O as a Component

    • Customers can buy any PLC Controller and use any I/O platform due to emergence of Global Network Standards (e.g. Profibus, DeviceNet)

    • e.g. Controller is Brand ZZZ and I/O is OE Max NXIO

OE MAX

Controls

OE Max Controls Bridge

Brand

AAA

Servo

NX

PLC

NXIO

Brand

ZZZ


Nxio platform f r om oemax nxio introduction cn rev4

Birth of the Distributed I/O Concept


Improvement over plc i o

Improvement over PLC I/O

  • Birth of “Distributed I/O” Concept to reduce Wiring costs

    • Combination of Network + Modular I/O + Terminal Block (TB)

    • Network provides Diagnostic Data back to Controller for easy Maintenance

Distributed I/O

PLC

Controller

Network

Master

Network

Slave

I/O

I/O

I/O

I/O

TB

TB

TB

TB

Network

Slave

I/O

I/O

I/O

I/O

TB

TB

TB

TB


Improvement over plc i o1

Improvement over PLC I/O

  • Popular for over 10yrs in North America and Europe where space and labor are very expensive

  • Trend will continue into China

    • Growing Number of Large Factories (e.g. Automotive, Food and Beverage) with Networking Requirements

    • Labor and Space Costs will increase over time

    • Productivity (not just low cost labor) will become a Competitive Advantage

  • Many Terminal Block or Sensor Suppliers start to sell Distributed I/O platforms

    • WAGO, Phoenix Contact, Beckhoff, Turck, Opto22

      but they lack a PLC background


Nxio platform f r om oemax nxio introduction cn rev4

NXIO

2nd Generation Distributed I/O Design


Plc i o

PLC I/O 市场趋势

  • The trend for the Semiconductor OEMs is to adopt Distributed I/O

    • DeviceNet is adopted as a Semiconductor Standard and has become very popular in Asia and North America

    • Saves on space and wiring

  • OE Max Controls launches NXIO in 2004

    • 2nd Generation Distributed I/O Design

    • Slice-type with high granularity of I/O


Nxio platform f r om oemax nxio introduction cn rev4

NXIO Specifications


Product features

Product Features

  • Save space

    • Small Footprint

    • 1, 2, 4, 8, 16 point I/O Modules

    • Expansion up to 32 slots

  • Various I/O Types

    • Discrete I/O: 24Vdc, Relay, Triac, SSR

    • Analog I/O: Current and Voltage

    • Thermo-couple, RTD input

    • High Speed Counter


Product features1

Product Features

  • Easy to use

    • Protected Output

    • Removable Terminal Block

    • Easy wiring

  • Network Connectivity

    • DeviceNet

    • Profibus-DP

    • Others: CanOpen, EtherNet/IP

  • Certifications

    • CE, UL, cTick


Product specifications

Product Specifications


Product features2

Product Features

Sliding expansion

Color Code

Communication Status

Removable Terminal Block

I/O Status LED

One-Touch Wiring

Test Pin

*

*

*

*

Din-Rail

&

Frame Ground

3 wire device

2 wired device

COM connection

Din-Rail Lock

Field power


Product features3

Product Features

  • Removable terminal block

  • One-Touch Cabling without Screw Driver

  • Separated field power

  • Easy wiring for COM connection

  • I/O Status LED

  • Module identifier by color coding

  • Test pin for Easy and Safe operation

  • Sliding I/O expansion without Screw Driver

  • DIN-rail installation

  • Frame Ground to enhance noise immunity

Easy Wiring

Faster maintenance

Enhanced Structure


Nxio platform f r om oemax nxio introduction cn rev4

Target Market

NXIOis not only for highly distributed applications. Wherever you need networked I/O, you can use NXIO


Target markets

Target Markets

  • DeviceNet Market

    • Save space (network power for sensors)

    • Motor Control Centers (overload diagnostics)

    • Semiconductor, Electronics Industry

  • Profibus DP Market

    • Cost Reduction from using Siemens ET200 I/O

    • High Performance

    • SCADA (Supervisory Control and Data Acquisition)

    • DCS (Process Control – Distributed Control System)

    • Outdoor Applications (-20C to 55C Rating)

  • Future: Modbus TCP (Ethernet), Modbus Plus


Target markets1

PC

Target Markets

Large Variety of Control Solutions

  • PLC

  • PC Based

  • Soft PLC

  • Web Based

  • VME Controller

  • Compact PCI

  • HMI


Nxio platform f r om oemax nxio introduction cn rev4

Advantages of using NXIO

How to use NXIO to reduce costs - At the same time improve the overall value of your system.


Lowering your total plc hw cost

Lowering Your Total PLC HW Cost

  • Easy way to lower Total HW Cost is to use NXIO with your current Control Solution

    • Keeping same PLC minimizes redesign of system

  • Cost Reduction Example

    • Continue to use Siemens S7-315DP Controller with Profibus

    • Replace Siemens ET-200 I/O (typically M or S series) with NXIO

Profibus

Network

S7-200M (S7-300) + Terminal Block

  • NXIO

  • Smaller

  • Easier to wire

  • Lower Cost

S7-315DP Controller


Reduce your labor costs

Reduce your Labor Costs

  • Internal Field Power Bus eliminates extra Wires for Commons

    • Reduces wiring by over 25%

    • Reduces wiring mistakes

  • Special Modules available for wiring Analog Shields

  • No extra terminal blocks needed for wiring

    • NXIO is a Terminal Block

  • “Spring Clamp” Terminal Block design eliminates need for Screwdriver

    • Guarantees good connection even under vibration


Eliminate wasted unused i o points

Eliminate Wasted/Unused I/O Points

  • With Traditional PLC I/O platforms, I/O Points and Space can be wasted

    • e.g. Need 480pts of Digital I/O but only 2 Analog I/O and 1 High Speed Counter

  • NXIO is highly configurable

    • 16pt Digital I/O

    • 1 Channel HSC

    • 2 Channel Analog

      This lowers HW costs and saves Cabinet Space

NXIO

16pt Module

Smaller Size

Typical PLC

16pt I/O Module


Nxio platform f r om oemax nxio introduction cn rev4

The Quality Inside

Let’s look inside NXIO


Superior vibration resistance

Superior Vibration Resistance

“Press fit” structure provides

superior vibration resistance

OE Max

WAGO/BeckHoff

(Press fit type)

(Contact Type)


Optimized communication protocol

Optimized Communication Protocol

  • Reduced hardware cost by serial communication.

  • Efficient protocol for rapid response time – Change of State Inputs

Service Message Frame

Message

Header

Message

Length

Function

Code

Service Data Field

CRC 8

I/O Message Frame

Message

Header

Message

Length

I/O Data Field

CRC 8

Input

Token

Adapter

Input Data sent using Change of State

when Token is received

‘1

‘6

‘2

‘3

‘4

‘5

1

2

3

4

5

Slot#2

Slot#3

Slot#4

Slot#5

Slot#6

Slot#1

Output Data by Broadcasting


Nxio platform f r om oemax nxio introduction cn rev4

TM

SM

Maximum Value for OEMs


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