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NXIO Platform f r om “OEMax NXIO Introduction CN rev4.ppt”. Thomas Sugimoto Strategic Marketing Manager. Outline. PLC I/O Market Trends Birth of Distributed I/O NXIO 2 nd Generation Distributed I/O Product Features Target Market How to use NXIO to reduce costs Internal Quality.

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nxio platform f r om oemax nxio introduction cn rev4 ppt

NXIO Platformfrom “OEMax NXIO Introduction CN rev4.ppt”

Thomas Sugimoto

Strategic Marketing Manager

outline
Outline
  • PLC I/O Market Trends
    • Birth of Distributed I/O
    • NXIO 2nd Generation Distributed I/O
  • Product Features
    • Target Market
  • How to use NXIO to reduce costs
  • Internal Quality
plc i o trends
PLC I/O Trends
  • Large End Users and Complex OEMs are looking for ways to further reduce their costs
    • Hardware PLC and I/O costs keep decreasing so now Space, Labor and Maintenance of I/O Wiring is becoming a major cost
    • Networked I/O Trend

PLC HW COSTS - DOWN

SPACE, WIRING COSTS - UP

Large Factories

- Refineries

- Automotive

Complex Machine

OEMs

plc i o trends1
PLC I/O Trends
  • Customers purchasing I/O as a Component
    • Customers can buy any PLC Controller and use any I/O platform due to emergence of Global Network Standards (e.g. Profibus, DeviceNet)
    • e.g. Controller is Brand ZZZ and I/O is OE Max NXIO

OE MAX

Controls

OE Max Controls Bridge

Brand

AAA

Servo

NX

PLC

NXIO

Brand

ZZZ

improvement over plc i o
Improvement over PLC I/O
  • Birth of “Distributed I/O” Concept to reduce Wiring costs
    • Combination of Network + Modular I/O + Terminal Block (TB)
    • Network provides Diagnostic Data back to Controller for easy Maintenance

Distributed I/O

PLC

Controller

Network

Master

Network

Slave

I/O

I/O

I/O

I/O

TB

TB

TB

TB

Network

Slave

I/O

I/O

I/O

I/O

TB

TB

TB

TB

improvement over plc i o1
Improvement over PLC I/O
  • Popular for over 10yrs in North America and Europe where space and labor are very expensive
  • Trend will continue into China
    • Growing Number of Large Factories (e.g. Automotive, Food and Beverage) with Networking Requirements
    • Labor and Space Costs will increase over time
    • Productivity (not just low cost labor) will become a Competitive Advantage
  • Many Terminal Block or Sensor Suppliers start to sell Distributed I/O platforms
    • WAGO, Phoenix Contact, Beckhoff, Turck, Opto22

but they lack a PLC background

slide9
NXIO

2nd Generation Distributed I/O Design

plc i o
PLC I/O 市场趋势
  • The trend for the Semiconductor OEMs is to adopt Distributed I/O
    • DeviceNet is adopted as a Semiconductor Standard and has become very popular in Asia and North America
    • Saves on space and wiring
  • OE Max Controls launches NXIO in 2004
    • 2nd Generation Distributed I/O Design
    • Slice-type with high granularity of I/O
product features
Product Features
  • Save space
    • Small Footprint
    • 1, 2, 4, 8, 16 point I/O Modules
    • Expansion up to 32 slots
  • Various I/O Types
    • Discrete I/O: 24Vdc, Relay, Triac, SSR
    • Analog I/O: Current and Voltage
    • Thermo-couple, RTD input
    • High Speed Counter
product features1
Product Features
  • Easy to use
    • Protected Output
    • Removable Terminal Block
    • Easy wiring
  • Network Connectivity
    • DeviceNet
    • Profibus-DP
    • Others: CanOpen, EtherNet/IP
  • Certifications
    • CE, UL, cTick
product features2
Product Features

Sliding expansion

Color Code

Communication Status

Removable Terminal Block

I/O Status LED

One-Touch Wiring

Test Pin

*

*

*

*

Din-Rail

&

Frame Ground

3 wire device

2 wired device

COM connection

Din-Rail Lock

Field power

product features3
Product Features
  • Removable terminal block
  • One-Touch Cabling without Screw Driver
  • Separated field power
  • Easy wiring for COM connection
  • I/O Status LED
  • Module identifier by color coding
  • Test pin for Easy and Safe operation
  • Sliding I/O expansion without Screw Driver
  • DIN-rail installation
  • Frame Ground to enhance noise immunity

Easy Wiring

Faster maintenance

Enhanced Structure

slide17
Target Market

NXIOis not only for highly distributed applications. Wherever you need networked I/O, you can use NXIO

target markets
Target Markets
  • DeviceNet Market
    • Save space (network power for sensors)
    • Motor Control Centers (overload diagnostics)
    • Semiconductor, Electronics Industry
  • Profibus DP Market
    • Cost Reduction from using Siemens ET200 I/O
    • High Performance
    • SCADA (Supervisory Control and Data Acquisition)
    • DCS (Process Control – Distributed Control System)
    • Outdoor Applications (-20C to 55C Rating)
  • Future: Modbus TCP (Ethernet), Modbus Plus
target markets1

PC

Target Markets

Large Variety of Control Solutions

  • PLC
  • PC Based
  • Soft PLC
  • Web Based
  • VME Controller
  • Compact PCI
  • HMI
slide20
Advantages of using NXIO

How to use NXIO to reduce costs - At the same time improve the overall value of your system.

lowering your total plc hw cost
Lowering Your Total PLC HW Cost
  • Easy way to lower Total HW Cost is to use NXIO with your current Control Solution
    • Keeping same PLC minimizes redesign of system
  • Cost Reduction Example
    • Continue to use Siemens S7-315DP Controller with Profibus
    • Replace Siemens ET-200 I/O (typically M or S series) with NXIO

Profibus

Network

S7-200M (S7-300) + Terminal Block

  • NXIO
  • Smaller
  • Easier to wire
  • Lower Cost

S7-315DP Controller

reduce your labor costs
Reduce your Labor Costs
  • Internal Field Power Bus eliminates extra Wires for Commons
    • Reduces wiring by over 25%
    • Reduces wiring mistakes
  • Special Modules available for wiring Analog Shields
  • No extra terminal blocks needed for wiring
    • NXIO is a Terminal Block
  • “Spring Clamp” Terminal Block design eliminates need for Screwdriver
    • Guarantees good connection even under vibration
eliminate wasted unused i o points
Eliminate Wasted/Unused I/O Points
  • With Traditional PLC I/O platforms, I/O Points and Space can be wasted
    • e.g. Need 480pts of Digital I/O but only 2 Analog I/O and 1 High Speed Counter
  • NXIO is highly configurable
    • 16pt Digital I/O
    • 1 Channel HSC
    • 2 Channel Analog

This lowers HW costs and saves Cabinet Space

NXIO

16pt Module

Smaller Size

Typical PLC

16pt I/O Module

slide24
The Quality Inside

Let’s look inside NXIO

superior vibration resistance
Superior Vibration Resistance

“Press fit” structure provides

superior vibration resistance

OE Max

WAGO/BeckHoff

(Press fit type)

(Contact Type)

optimized communication protocol
Optimized Communication Protocol
  • Reduced hardware cost by serial communication.
  • Efficient protocol for rapid response time – Change of State Inputs

Service Message Frame

Message

Header

Message

Length

Function

Code

Service Data Field

CRC 8

I/O Message Frame

Message

Header

Message

Length

I/O Data Field

CRC 8

Input

Token

Adapter

Input Data sent using Change of State

when Token is received

‘1

‘6

‘2

‘3

‘4

‘5

1

2

3

4

5

Slot#2

Slot#3

Slot#4

Slot#5

Slot#6

Slot#1

Output Data by Broadcasting

slide27

TM

SM

Maximum Value for OEMs

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