Process tracking
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Process Tracking PowerPoint PPT Presentation


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Process Tracking. Computerway Food Systems. Overview. Plant Floor Tracking System Real Time Traceability Capabilities: receiving, maintaining recipes, batch tracking. Benefits. Receiving control ERP & accounting system integration Web-based technology Improves plant efficiency

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Process Tracking

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Process Tracking

Computerway Food Systems


Overview

  • Plant Floor Tracking System

  • Real Time Traceability

  • Capabilities: receiving, maintaining recipes, batch tracking


Benefits

  • Receiving control

  • ERP & accounting system integration

  • Web-based technology

  • Improves plant efficiency

  • Modular system


Process Tracking Hardware

Office-Based Equipment

In-Plant Equipment

PC Users

Touchscreen PC’s

RF Scanners

Accounting or

ERP Systems

Real-Time

Printers

HMI Touch Terminals

Real-Time

Server


How Process Tracking Works

Products Received and Inventoried

Raw Cooler Inventory

Dry Goods Inventory

Moved onto Plant Floor

Plant Floor - P6 HMI’s

Process #1

Process #2

Process #3

Process #4


Receiving Product

Product Received on ASN to be cross docked and shipped in R6


Process Tracking creates unique “BLOX” labels for all inbound products.

Receiving Product with PT


BLOX Examples

A “BLOX” can be any quantity of material used in the manufacturing process.

Dry Materials

Liquids

Raw Material (Combos)

Raw Material (Cases)


1. Receiving Module

  • Receipt of all inbound products against a Purchase Order

  • Real-time record of all inbound products (includes dry goods, raw material and packaging materials)

  • Discrepancy reports of expected vs. actual receipts


On screen instructions

User Options


Selected Manifest Information


Manifest number corresponds with a PO

Line Item, Product Code and Description

Product information on Manifest


Receiving Information

Quantity Received


Verify Receipt Information


Print Blox

Label


Receiving Report


2. Inventory Module

  • Move products in and out of inventory locations

  • Real-time inventory reporting

  • Age Verification


Inventory Age Report


3. Tracking Module

  • Recipe Maintenance

  • Batch Scheduling Capabilities

  • Data Collection Points


Allocation & Put-In of BLOX

BLOX can be allocated to the “Stations” or “Processes” where they will be used using RF scanners

Data

Materials


Features

  • Management Report

    • Production Planning

    • Batch Tracker

    • Yield & Recall

  • HMI Features

    • Messaging


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