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Process Tracking. Computerway Food Systems. Overview. Plant Floor Tracking System Real Time Traceability Capabilities: receiving, maintaining recipes, batch tracking. Benefits. Receiving control ERP & accounting system integration Web-based technology Improves plant efficiency

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Process tracking

Process Tracking

Computerway Food Systems


Overview

  • Plant Floor Tracking System

  • Real Time Traceability

  • Capabilities: receiving, maintaining recipes, batch tracking


Benefits
Benefits

  • Receiving control

  • ERP & accounting system integration

  • Web-based technology

  • Improves plant efficiency

  • Modular system


Process tracking hardware
Process Tracking Hardware

Office-Based Equipment

In-Plant Equipment

PC Users

Touchscreen PC’s

RF Scanners

Accounting or

ERP Systems

Real-Time

Printers

HMI Touch Terminals

Real-Time

Server


How Process Tracking Works

Products Received and Inventoried

Raw Cooler Inventory

Dry Goods Inventory

Moved onto Plant Floor

Plant Floor - P6 HMI’s

Process #1

Process #2

Process #3

Process #4


Receiving product
Receiving Product

Product Received on ASN to be cross docked and shipped in R6


Receiving product with pt

Process Tracking creates unique “BLOX” labels for all inbound products.

Receiving Product with PT


Blox examples
BLOX Examples inbound products.

A “BLOX” can be any quantity of material used in the manufacturing process.

Dry Materials

Liquids

Raw Material (Combos)

Raw Material (Cases)


1 receiving module
1. Receiving Module inbound products.

  • Receipt of all inbound products against a Purchase Order

  • Real-time record of all inbound products (includes dry goods, raw material and packaging materials)

  • Discrepancy reports of expected vs. actual receipts


On screen instructions inbound products.

User Options



Manifest number corresponds with a PO inbound products.

Line Item, Product Code and Description

Product information on Manifest


Receiving Information inbound products.

Quantity Received


Verify Receipt Information inbound products.


Print Blox inbound products.

Label


Receiving report
Receiving Report inbound products.


2 inventory module
2. Inventory Module inbound products.

  • Move products in and out of inventory locations

  • Real-time inventory reporting

  • Age Verification


Inventory age report
Inventory Age Report inbound products.


3 tracking module
3. Tracking Module inbound products.

  • Recipe Maintenance

  • Batch Scheduling Capabilities

  • Data Collection Points


Allocation put in of blox
Allocation & Put-In of BLOX inbound products.

BLOX can be allocated to the “Stations” or “Processes” where they will be used using RF scanners

Data

Materials


Features
Features inbound products.

  • Management Report

    • Production Planning

    • Batch Tracker

    • Yield & Recall

  • HMI Features

    • Messaging


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