Process tracking
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Process Tracking. Computerway Food Systems. Overview. Plant Floor Tracking System Real Time Traceability Capabilities: receiving, maintaining recipes, batch tracking. Benefits. Receiving control ERP & accounting system integration Web-based technology Improves plant efficiency

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Process Tracking

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Process tracking

Process Tracking

Computerway Food Systems


Process tracking

Overview

  • Plant Floor Tracking System

  • Real Time Traceability

  • Capabilities: receiving, maintaining recipes, batch tracking


Benefits

Benefits

  • Receiving control

  • ERP & accounting system integration

  • Web-based technology

  • Improves plant efficiency

  • Modular system


Process tracking hardware

Process Tracking Hardware

Office-Based Equipment

In-Plant Equipment

PC Users

Touchscreen PC’s

RF Scanners

Accounting or

ERP Systems

Real-Time

Printers

HMI Touch Terminals

Real-Time

Server


Process tracking

How Process Tracking Works

Products Received and Inventoried

Raw Cooler Inventory

Dry Goods Inventory

Moved onto Plant Floor

Plant Floor - P6 HMI’s

Process #1

Process #2

Process #3

Process #4


Receiving product

Receiving Product

Product Received on ASN to be cross docked and shipped in R6


Receiving product with pt

Process Tracking creates unique “BLOX” labels for all inbound products.

Receiving Product with PT


Blox examples

BLOX Examples

A “BLOX” can be any quantity of material used in the manufacturing process.

Dry Materials

Liquids

Raw Material (Combos)

Raw Material (Cases)


1 receiving module

1. Receiving Module

  • Receipt of all inbound products against a Purchase Order

  • Real-time record of all inbound products (includes dry goods, raw material and packaging materials)

  • Discrepancy reports of expected vs. actual receipts


Process tracking

On screen instructions

User Options


Process tracking

Selected Manifest Information


Process tracking

Manifest number corresponds with a PO

Line Item, Product Code and Description

Product information on Manifest


Process tracking

Receiving Information

Quantity Received


Process tracking

Verify Receipt Information


Process tracking

Print Blox

Label


Receiving report

Receiving Report


2 inventory module

2. Inventory Module

  • Move products in and out of inventory locations

  • Real-time inventory reporting

  • Age Verification


Inventory age report

Inventory Age Report


3 tracking module

3. Tracking Module

  • Recipe Maintenance

  • Batch Scheduling Capabilities

  • Data Collection Points


Allocation put in of blox

Allocation & Put-In of BLOX

BLOX can be allocated to the “Stations” or “Processes” where they will be used using RF scanners

Data

Materials


Features

Features

  • Management Report

    • Production Planning

    • Batch Tracker

    • Yield & Recall

  • HMI Features

    • Messaging


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