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Presentation Technology ORC GREEN MACHINE

Presentation Technology ORC GREEN MACHINE . GB Consulting COMPANY INTRODUCTION 2) TECHNICAL PART 3) BIOGAS STATION CONNECTION EXAMPLE 4 ) REFERENCES IN CZECH REPUBLIC. 1) GB Consulting COMPANY INTRODUCTION.

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Presentation Technology ORC GREEN MACHINE

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  1. Presentation Technology ORC GREEN MACHINE

  2. GB Consulting COMPANY INTRODUCTION • 2) TECHNICAL PART • 3) BIOGAS STATION CONNECTION EXAMPLE • 4) REFERENCES IN CZECH REPUBLIC

  3. 1) GB Consulting COMPANY INTRODUCTION

  4. GB Consulting s.r.o. company is major in dealing with savings of energy expenses which are related with running of large technological complex or factory units through resulting utilization and transformation for production of electric energy, coolness or heat. electricity aasteheat cold heat GB Consulting s. r. o. company uses certified foreign technologies based on utilization of waste heat from industrial process, renewable sources of energy and increase of energy efficiency for every provided application with maximum efficiency and brief payback period.

  5. GB CONSULTING activities are divided in seven spheres: • delivery of ORC systems for electric energy production • delivery of absorption refrigerating systems • delivery of special high potent heat exchangers • delivery of technologies for cogeneration and trigeneration

  6. GB CONSULTING activities are divided in seven spheres: • delivery of GB Gasifired technologies– biomass gasification with resulting utilization for production of electric energy or heat • delivery of GB Pyrolysis technology– depolymerization of waste plastic, tires and waste oils with resulting production of electric energy or heat •delivery of biomass heating plant

  7. 2) TECHNICAL PART

  8. Green Machine Green Energy Solution Green Machine convert low and high potential heat intoelectric energy.

  9. GREEN MACHINE Schematic diagram

  10. PatentedTwinScrewExpander ElectraTherm has patented „twin screw expander“ which offers significant benefits for small ORC Top efficiency even by low rotates < 1500 RPM , just as by compressor Noticeable lower than turbine (> 10000 RPM) Lubrication process Lubricating process ofORC is underway in pursuance of working fluid. Working fluid containsabout 5% of POE oil. No classical lubrication process needed.

  11. TwinScrewExpander Working fluid pumpGenerator of electric(WF: Genetron R245fa)Twin Screw expander energy with control panel

  12. ORC Green Machine – heat to electricity Low temperature conversion system - heat toelectricity • Function include : • Modular construction / variety • Compact device – Easy installation • Automatic system of proceeding and control • Only three major components with movable parts • Remote monitoring and control • Automatic start/stop system 30-75 kW Green Machine Green Machine converts 8-10% ofthelowpotential heatenergy to electricity , depending on condensation temperature

  13. HowworksGreen Machine • Green Machine SERIES 4000 (output 30 – 75 kW) • ElectraTherm Green Machines can be integrate parallely and make together max. output 375 kW electric energy. • Evaporator - input waste heat: • Required total permanent heat input: 300 - 860 kW • Range of input water temperature: min 80 - 116 °C max. • Target temperature of input water: 110 °C • Flow rate of hot water: 7.6 – 12.6. l/s • Condenser– cooling part : • Total rate of waste heat : 270 -790 kW • Temperature of input cooling liquid: min 73 °C • Maximal temperature of condensation water: 38 °C (minimum 4 °C) • Flow rate of hot water: 9.5 – 15.5 . l/s

  14. Green Machine Simplified connection diagram GPR Reverse temperature 18 – 49 0C 9.5 – 15.7 l/s 480V, 3Ø ~60A/phaze Cooling tower Circulation pump Cooling - médium 10 -41 0C Filtr ElectraTherm and GB Consulting perform optimization of use coolness for your application's Green Machine Green Machines can be integrate in modules depending on increasing capacity of waste heat source till 3 000 kW Green Machine waste 370 – 790 kW energy in condenser - Or - x 10 Expansion vessel Safety valve • Sources of waste heat: • Stacionary engine • Solar Thermal • Biomass • Geothermal • Combustion product- chimney Bypass Every aplication Green Machine needs Q = 7,6 – 12,5 l/s ∆ 370 – 860 kW energy from hot water Input temperature 88 -1160C HEAT SOURCE Cirkulation pump Reverse temprerature 76 – 99 0C

  15. Broad range of use Green Machine works with all kind of waste heat Applications: Stationary engines • Device works with engine output from 500 kW – 3 000 kW • > 300 000 instaled units Co-Produced Water – Oil & Gas Solar Thermal Biomass

  16. Main advantages and designof GREEN MACHINE • ReputableEco - machineGreen Machine made by ElectraTherm company use sources of waste, useless or technological heat for electric energy production and in the same time: • Are absolutely fuel free– utilize waste, useless or technological heat • Are emission free – safe environment and production CO2 • Have low service costs • Have attractive pay back period • Have intended life time 20 years Free in the area Container design Container design

  17. Green Machine – Sampling Boiler room– combustion products from chimneys Solar Thermal Gas, oil or biomass boiler Geothermal Cogeneration units, engines and compressors Waste heat and combustion products from industrial production

  18. 3) BIOGAS STATION CONNECTION EXAMPLE

  19. INSTALLED UNITS „BPS Strážnice“ • General supplier : Envitec Biogas Europe • Cogeneration unit: Jenbacher - output 889kWe • Available heat: < 600 kW • Projected input temperature: 103° C

  20. Jenbacher CHP • Engine block CHP Biogas intake

  21. Jenbacher CHP • Exhaust exchanger • Interconnection with primary hydraulic circuitand increase of temperature to 103°C

  22. Jenbacher CHP hydraulic circuit – heat piping into ORC • Heat piping into ORC –pipingof hot waterthroughHotwater piping into ORC.the building into ORC Coldwaterpiping and Cold • water pump

  23. ORC hydraulic circuit – hot ant cold water piping • Coldwater pump, Hot water tree-way valve Insulated hydraulic system • Media connection cold water connection ORC, including measuring

  24. ORC hydraulic circuit – hot and cold water piping • ORC cooler Emergency cooler CHPOil coolerCHP

  25. ORC Green Machine – compactbox • ORC Green Machine - front part - control panel - PLC

  26. PLC panel ORC Green Machine – remote monitoring + control

  27. PLC – control panel ORC Green Machine

  28. 4) REFERENCES IN CZECH REPUBLIC

  29. Basic information INVESTOR Pavlík - ENERGO spol. s r.o.Moravská Třebová, Dvorní 1489/2b, PSČ 571 01 1 pc Green Machine < 50 kW Servicehours > 9000 hours • Cogeneration unit: MWM - 2 x 499 kW • Available heat value: < 400 kW • Achieved input temperature: 90 ° C • Average output of Green Machine: 36 kW

  30. Basic information INVESTOR Fosfa, a.sBřeclav - Poštorná, Hraniční 268, PSČ 691 41 2ks Green Machine < 50 kW • Cogeneration unit : Tedom 2 x 500 kW • Availableheatvalue: < 800 kW • Achieved input temperature: 92° C • Average output of Green Machine: 76 kW

  31. Basic information INVESTOR TORO VM, a.s.Vysoké Mýto, Hradecká 251/1 PSČ 566 01 1 ks Green Machine < 50 kW • Cogeneration unit : Schnell 4 x 250 kW • Availableheatvalue: < 650 kW • Achieved input temperature: 95° C • Average output of Green Machine: 39 kW

  32. Basic information INVESTOR Stavos s.r.o.Brno, U Svitavy 2 PSČ 618 00 1 ks Green Machine < 50 kW • Cogeneration unit : Schnell 3 x 250 kW • Availableheatvalue: < 600 kW • Achieved input temperature: 95° C • Average output of Green Machine: 39 kW

  33. Basic information INVESTOR Rudos Zemplínska Teplica 1 ks Green Machine < 75 kW • Cogeneration unit : Jenbacher 1036 kW • Availableheatvalue: < 780 kW • Achieved input temperature: 115° C • Average output of Green Machine: 60 kW

  34. Basic information INVESTOR ZD Žerotín a.s.Strážnice, Za Drahou 1331PSČ: 696 62 1 ks Green Machine < 50 kW • Cogenerationunit:Jenbacher 889 kW • Availableheatvalue: < 550 kW • Achieved input temperature: 100° C • Average output of Green Machine: 41 kW

  35. Next project ORC Green Machine (Preparation) Signed contracts for realization in 2012 and 2013: BPS Kyselov ……………………...800 kW (BPS) BPS Šlapánov……………………. 800 kW (BPS) BPS Rybníček……. ……………...526 kW (BPS) Spalovna Rumpold…………... 1500 kW (Boiler) BPS Bečváry……………………….526 kW (BPS) Slovak republic ………….totalof 7 projects

  36. THANK YOU FOR YOUR ATTENTION! ElectraTherm4750 Turbo Circle Reno, Nevada 89502 USA Toll-free: 877-883-7101 Fax: (775) 398-4672 Distributed By: GTE-International Ltd.Hungary / Europe gsm: +3630 415 0357 e-mail: ucs@gte-international.com www.gte-international.com

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