Slide1 l.jpg
This presentation is the property of its rightful owner.
Sponsored Links
1 / 34

Jim Maddux – Acting Deputy Director Janet Carter – Health Scientist Directorate of Standards and Guidance Construction Roundtable Meeting 19 November 2009 PowerPoint PPT Presentation


  • 132 Views
  • Uploaded on
  • Presentation posted in: General

Jim Maddux – Acting Deputy Director Janet Carter – Health Scientist Directorate of Standards and Guidance Construction Roundtable Meeting 19 November 2009. Considerations for Safe Use of Isocyanates and Spray Polyurethane Foam (SPF). Discussion Outline. Background information

Download Presentation

Jim Maddux – Acting Deputy Director Janet Carter – Health Scientist Directorate of Standards and Guidance Construction Roundtable Meeting 19 November 2009

An Image/Link below is provided (as is) to download presentation

Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author.While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server.


- - - - - - - - - - - - - - - - - - - - - - - - - - E N D - - - - - - - - - - - - - - - - - - - - - - - - - -

Presentation Transcript


Slide2 l.jpg

Jim Maddux – Acting Deputy Director

Janet Carter – Health Scientist

Directorate of Standards and Guidance

Construction Roundtable Meeting

19 November 2009

Considerations for Safe Use of Isocyanates and Spray Polyurethane Foam (SPF)


Discussion outline l.jpg

Discussion Outline

Background information

Concerns with use of Isocyanates and SPF

Federal Workgroup on SPF

OSHA Applicable Standards

Employer responsibilities

Communications

Training

Exposure control and PPE

INTERIOR WALLS

courtesy Icynene


Slide4 l.jpg

Background Information

  • American Resource and Recovery Act (ARRA) of 2009 is investing billions of dollars to promote green jobs & energy efficiency

  • Use of SPF has increased 60% in the last five years

  • With widespread use of SPF to retrofit buildings to conserve energy, the entire industry needs to ensure that SPF installation is carried out in a safe manner to protect workers, helpers, building occupants, and consumers


Slide5 l.jpg

Effective Green Building Practices

Green Building Goal-“To facilitate the mainstream adoption of effective green building practices”

Why Spray Polyurethane Foam is valuable

  • An important tool to help achieve energy efficiency

  • Numerous performance attributes

    • 3-6x R-value of other insulation

    • Vapor barrier

    • Moisture barrier (closed cell)

    • Structural strengthener (closed cell)

    • Fills all gaps and crevices

      • Stops air infiltration

    • Thermal break

    • Reduces noise

  • Can be made, in part, from sustainable resources

    (e.g. soy polyols)


Slide6 l.jpg

Advertising and Marketing Claims

Examples:

  • “No off-gassing”, “non-toxic”, “safe”…foam

  • “green” and “environmentally friendly”

  • “…is plant-based”, “Made from soy beans”

    Principles of Sound Marketing:

    • FTC Act / FTC “Green Guides”

    • Substantiate “Green” claims

    • Deception occurs when there is a representation, omission or practice that is likely to mislead the consumer


Slide7 l.jpg

Types of SPF Insulation/Sealants

  • Two-Component: > over 80 million lbs. sold in a year*

    • - Professional – 55 gal. drums

    • - Do-It-Yourself – large quantities also

      • Retail, hardware, internet purchase

  • One Component: > Over 50 mil. lbs. sold in a year* (or over 60 mil. cans) – fills, seals, and insulates gaps

    • - Consumer

      • 12 oz. can (market leader); also 16 oz., 20 oz.

      • Plastic straw applicator included

    • - Professional & Do-It-Yourself

      • 20 oz., 24 oz., 26 oz., 30 oz., 33 oz.

      • Typically gun delivery or applicator tool for precise control, sold separately

        * Data Courtesy CPI


Slide8 l.jpg

Industries where Isocyanate exposures occur

  • Automotive - paints, glues, insulation, sealants and fiber bonding, truck bed lining

  • Casting - foundry cores

  • Building and construction - in sealants, glues, insulation material, fillers

  • Electricity and electronics - in cable insulation, PUR coated circuit boards

  • Mechanical engineering - insulation material

  • Paints – lacquers

  • Plastics - soft and hard plastics, plastic foam and cellular plastic

  • Printing – inks and lacquers

  • Timber and furniture - adhesive, lacquers, upholstery stuffing and fabric

  • Textile – synthetic textile fibers

  • Medical care – PUR casts

  • Mining – sealants and insulating materials

  • Food industry – packaging materials and lacquers

(List taken from International . Consensus Report on Isocyanates, 2001)


Slide9 l.jpg

Common Isocyanate Monomers


Osha concerns use of isocyanates and spf l.jpg

OSHA Concerns use of Isocyanates and SPF

Isocyanates have been reported to be the leading attributable chemical cause of work-related asthma (WRA)

Causal-link for developing occupational asthma

Exacerbates existing asthma conditions

Other health effects attributed to isocyanate exposure

SPF contains Isocyanates

Hazard information not reaching all users across the entire value chain

Inconsistent worker protection


Slide11 l.jpg

The Federal SPF Workgroup

  • EPA

  • OSHA

  • NIOSH

  • CPSC

  • FTC


Slide12 l.jpg

The Industry Workgroup

  • American Chemistry Council (ACC) – Center For Polyurethane Industries (CPI)

  • Spray Polyurethane Foam Alliance (SPFA)


Osha responsibilities l.jpg

OSHA Responsibilities


Osha applicable standards l.jpg

OSHA Applicable Standards

  • 3 PELS for isocyanates

    • 29 CFR 1910 subpart Z (Air contaminants)

  • General duty clause


Osha applicable standards15 l.jpg

OSHA Applicable Standards

  • 29 CFR 1910.1200; 1915.1200; 1917.28; 1918.90; and 1926.59 (Hazard Communication)

  • 29 CFR 1910.134 (Respiratory Protection)

  • 29 CFR 1910 Part I, 1926.95 (Personal Protective Equipment)

  • 29 CFR 1910.94; 1915.51; 1918.94; 1926.57 (Ventilation)


Employer responsibilities l.jpg

Employer Responsibilities

Full Hazard Communication

Provide worker training

Appropriate Exposure Control System

PPE for ALL exposed workers

Adequate and appropriate containment and/or ventilation


Hazard communication l.jpg

Hazard Communication

  • Communicate all hazards via:

    • MSDS

    • Labeling of all hazardous substances

    • Warning signs of hazards

  • Employee training


Hazard communication msds l.jpg

Hazard Communication - MSDS

  • Material Safety Data Sheets

    • Integral part of communication strategy

    • Must be readily available to all affected workers

    • Must be comprehensive


Hazard communication msds19 l.jpg

Hazard Communication - MSDS

MSDS should contain the following:

  • Identify known hazards and exposure routes

    • Includes skin and other relevant health effects beyond asthma

  • Identify appropriate first-aid and medical measures

  • Identify appropriate exposure controls and PPE (skin and respiratory)

  • Address need for adequate containment and ventilation

    • Includes use of filters (bed-liner guidance)

    • Generation of dust – may contain isocyanates (if applicable)


Hazard communication new communication rule l.jpg

Hazard Communication – New Communication Rule

  • Current - Hazard Communication – 29 CFR 1910.1200 (general industry)

    • Others apply for construction; maritime; long shore

  • New - Global Harmonization System (GHS)

    • Proposed rulemaking

      • For MSDS

        • ANSI 400 standard

        • 16 Section format

          • Already in use with current standard

    • Comment period ends December 29

    • Announcement for public hearings soon


Training l.jpg

Training

Employers need to train workers on:

Hazards associated with use of ALL hazardous chemicals including Isocyanates and SPF

Proper control measures

Proper use of PPE

Protecting those in adjacent areas

Appropriate ventilation


Training22 l.jpg

Training

  • Training should be available to all appropriate workers

  • Training material is available on web:

    • OSHA

    • NIOSH

    • ACC/Polyurethane Industry


Slide23 l.jpg

Exposures – Spray Application

  • Vapor, mist, particulates (isocyanates, amines) can migrate to other rooms or floors


Slide24 l.jpg

Exposures – Trimming Foam

  • Cutting, scraping foam that is not fully cured generates dust that may contain isocyanates


Slide25 l.jpg

Other Considerations

Long term stability of polyurethane foam:

  • Fully cured polyurethane foam is not considered a problem unless disturbed

  • Heating, welding, or grinding generates free isocyanates and other hazards

  • Fires and thermal degradation can generate and release hydrogen cyanide, carbon monoxide, amines, and isocyanates


Evidence of isocyanate exposures in adjacent areas l.jpg

Evidence of Isocyanate Exposures in Adjacent Areas

Information from Bayer:

  • Isocyanate vapors drifted throughout building after application of SPF w/i 20 minutes

    • Mostly lower floors

  • Exposure levels above the PEL in adjacent areas

    • More than 20 feet away from applicator

  • Also found in truck trailer


Appropriate exposure control l.jpg

Appropriate Exposure Control

Exposures should be controlled whenever possible

PPE should be last resort

Problems with compliance

Need for education and training

Develop best practices for work activities

Enclosures or partitions

Dust control measures

Proper air circulation and ventilation


Appropriate exposure control28 l.jpg

Appropriate Exposure Control

  • Consider all phases of operation

    • Start to finish, including clean-up

    • Consider use of PPE for clean-up crew

      • Same as operator/helper

  • Training is essential

    • Consider developing checklist to ensure compliance


Appropriate exposure control proper use of ppe l.jpg

Appropriate Exposure Control - Proper Use of PPE

  • Primary worker (spray applicator):

    • Full saran-coated body cover (no exposed skin)

    • Gloves, over-boots

    • Appropriate respirator with full face mask

  • Helpers (need to evaluate on case-by-case basis)

    • Full skin protection and gloves (no skin exposed)

    • Full face mask

  • Adjacent workers

  • Train ALL workers


Appropriate exposure control ventilation considerations l.jpg

Appropriate Exposure Control - Ventilation Considerations

Ventilation crucial for worker safety

Only vent to outside using approved filter

Protect workers or passers-by outside

Similar methods can be adapted from measures used in truck bed-liner industry


Slide31 l.jpg

Controls used at SPF sites

Use air movers to exchange air in the spray zone

- Reduce airborne chemical concentrations

- Air supply and exhaust needed

- Exhaust to unoccupied location


Summary concluding remarks l.jpg

Summary/Concluding Remarks

Communication and training is key to safe use and handling of SPF

OSHA issued publications in alliance with API for Truck Bed-liners:

“Spray on Truck Bed Liner Applications Using MDI/PMDI; Seven Important Points” and “Considerations for the Application of Spray-On Truck Bed Liners TBL”

Developed for employers, the document includes information on how to recognize MDI-related hazards and reduce employees' exposure to MDI

Similar hazards

Similar remedies


Additional information l.jpg

Additional Information

  • December 2nd Webinar

    • What You Need to Know About the Safe Use of Spray Polyurethane Foam

    • visit https://www1.gotomeeting.com/register/800171944


  • Login