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DOUBLE CONTAINMENT SYSTEM

INDUSTRIAL PIPING SYSTEM. DOUBLE CONTAINMENT SYSTEM. monitored space room . outside pipe (cover pipe ). inside pipe (containment pipe ). PEHD PP PVDF ECTFE. PEHD PP PVDF ECTFE. spacers. DOUBLE CONTAINMENT PIPING SYSTEM. Installation Methods. Supply Range. Leak detection.

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DOUBLE CONTAINMENT SYSTEM

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  1. INDUSTRIAL PIPING SYSTEM DOUBLE CONTAINMENT SYSTEM

  2. monitored space room outside pipe (cover pipe) inside pipe (containment pipe) PEHD PP PVDF ECTFE PEHD PP PVDF ECTFE spacers DOUBLE CONTAINMENT PIPING SYSTEM • Installation Methods • Supply Range • Leak detection • Application Range and References

  3. INDUSTRIAL PIPING SYSTEM INSTALLATION METHODS

  4. Installation Methods Underground Installation Above ground Imstallation • Supply Range • Leak detection • Transport pipelines for dangerous and corrosive medias through ground water protection areas • Piping for transport of • dangerous chemicals and • waste water • Application Range and References • - in industrial plants • - in the chemical industry • - in the pharmaceutical industry • in the semi conductor Fabs • in the PV Fabs • Waste Water Piping system • Pharmaceutical and • Biotech Industry • Waster Water and Waste • chemical Piping in Industry • (Petrochemical plants, • Aerospace industry, etc.)

  5. INSTALLATION PROCEDURES • Installation Methods • Supply Range • Leak detection • SIMULTANOUS - WELDING • Application Range and References • STAGGERED - WELDING

  6. Method 1: Simultaneous welding (butt welding) butt welding seam outside pipe inside pipe INSTALLATION METHODS • Installation Methods • Supply Range • Leak detection • Application Range and References

  7. INSTALLATION METHODS • SIMULTANOUS - WELDING • Installation Methods 1. Control the offset at the inside pipe and afterwards planing the inside and outside pipe • Supply Range • Leak detection • Application Range and References

  8. INSTALLATION METHODS • SIMULTANOUS - WELDING: • Installation Methods • Supply Range 2. Preheating of the jointing area • Leak detection • Application Range and References

  9. INSTALLATION METHODS • Installation Methods • SIMULTANOUS - WELDING • Supply Range 3.Welding of the inside & outside pipe • Leak detection • Application Range and References

  10. Method 2: Cascade welding (butt welding) butt welding seam outside pipe inside pipe 10 - 15 cm INSTALLATION METHODS • Installation Methods • Supply Range • Leak detection • Application Range and References

  11. INSTALLATION METHODS • Installation Methods • STAGGERED - WELDING • Supply Range • Leak detection 1. Welding of the inside pipe • Application Range and References

  12. INSTALLATION METHODS • Installation Methods • STAGGERED - WELDING • Supply Range • Leak detection 2. Welding of the outside pipe with a splitted heating element • Application Range and References

  13. INSTALLATION METHODS • Installation Methods • STAGGERED - WELDING • Supply Range 3. Control of the welding beat at the outside pipe • Leak detection • Application Range and References

  14. Method 3: Joining of the outside pipe with sliding socket sliding socket hot gas welding seam outside pipe inside pipe 10 - 15 cm butt welding seam INSTALLATION METHODS • Installation Methods • Supply Range • Leak detection • Application Range and References

  15. Method 4: Welding of the outside pipe by means of electric socket electric socket outside pipe inside pipe 10 - 15 cm butt welding seam INSTALLATION METHODS • Installation Methods • Supply Range • Leak detection • Application Range and References

  16. SYSTEM FEATURES • Installation Methods • SIMULTANOUS – • WELDING • STAGGERED – • WELDING • Supply Range • Leak detection Higher time expenditure per welding (higher installing costs) Less time spent for a welding ( low installing costs) • Application Range and References Outside and inside pipes can be a different material Outside and inside pipe out of the same material Easier installation of the leak detection cable Difficult installation of the leak detection cable In principal no control of The inside pipe welding seam possible Control of the inside welding seam possible

  17. INDUSTRIAL PIPING SYSTEM SUPPLY RANGE

  18. PEHD/PEHD PP/PP SIMULTANOUS - WELDING PEHD/PP PEHD/PVDF PP/PVDF STAGGERED - WELDING SUPPLY RANGE • Installation Methods • Supply Range • Leak detection • Application Range and References

  19. STANDARD STANDARD 200 - 110 SDR 33-17 200 - 110 SDR 33-11 280 - 160 SDR 33-11 315 - 200 SDR 33-11 355 - 250 SDR 33-11 90 – 32 SDR 17-11 110 - 63 SDR 33-11 160 - 90 SDR 33-17 160 - 90 SDR 33-11 PEHD/PEHD – PP/PPFOR SIMULTANOUS – WELD INSTALLATIONS • Installation Methods • Supply Range • Leak detection • Application Range and References

  20. BENDS 45° TEES BENDS 90° END CAPS REDUCERS SPIDER-CLIP DISC-CLIP DOUBLE CONTAINMENT FITTINGSFOR SIMULTANOUS – WELD INSTALLATIONS • Installation Methods • Supply Range • Leak detection • Application Range and References

  21. TYP II-A with outside shoulder and with connection to single pipe TYP I TYP I-A with connection to single pipe TYP II with outside shoulder DB - with connection for leakage control Standard design without “CUTOUT” Variant C: with “CUTOUT” DOUBLE CONTAINMENT – „DOG BONES“ FORSIMULTANOUS – WELD INSTALLATIONS • Installation Methods • Supply Range • Leak detection • Application Range and References

  22. STANDARD PE/PVDF STANDARD PE/PP 90 – 32 SDR 17-11 125 – 63 SDR 17-11 160 – 90 SDR 17-11 200 – 110 SDR 17-11 280 – 160 SDR 17-11 90 – 32 SDR 17-21 125 – 63 SDR 17-21 160 – 90 SDR 17-33 200 – 110 SDR 17-33 280 – 160 SDR 17-33 DIMENSIONS FOR STAGGERED – WELDING • Installation Methods • Supply Range • Leak detection • Application Range and References

  23. TEES BENDS 90° BENDS 45° E-SOCKET SPIDER-CLIP REDUCTION DOUBLE CONTAINMENT FITTINGS FOR STAGGERED – WELDING • Installation Methods • Supply Range • Leak detection • Application Range and References

  24. Dog bone TYP III Standard design without “CUTOUT” Variant C: with “CUTOUT” Dog bone TYP III-A with connection to single pipe DOUBLE CONTAINMENT – „DOG BONES“ FORSTAGGERED – WELDING • Installation Methods • Supply Range • Leak detection • Application Range and References

  25. OUTSIDE CONTROLLED VALVE ACCES TEE TEE REDUCED LATERALS DOUBLE CONTAINMENT SPECIAL FITTINGS • Installation Methods • Supply Range • Leak detection • Application Range and References

  26. SPECIAL FITTINGOUTSIDE CONTROLLED BALL VALVE • Installation Methods • Supply Range • Leak detection • Application Range and References

  27. SUPPLY RANGE • Installation Methods 2. RIGIDE SYSTEM WITH HINDERED HEAT EXPANSION 1. RIGIDE SYSTEM WITHOUT POSSIBILITY OF HEAT EXPANSION • Supply Range • Leak detection • Application Range and References Inside and outside pipe are fixed together Inside and outside pipe are fixed against the surrounded area Inside and outside pipe are fixed against the surrounde area

  28. 3. FLEXIBLE SYSTEM INSTALLATION METHODS • Installation Methods • Supply Range • Leak detection • Application Range and References

  29. INSTALLATION METHODS Result of a NOT very well installed piping system ! • Installation Methods • Supply Range • Leak detection • Application Range and References

  30. STRESS ANALYSES SOFTWARE • Installation Methods 3. result 2. calculation 1. input data • Supply Range • Leak detection • Application Range and References

  31. Pressure test on the internal pipe Pressure test on the outside pipe P inside P=P outside P outside P=0 PRESSURE TEST • Installation Methods • Supply Range • Leak detection • Application Range and References The internal pipe has to be tested first. Upon successful completion of the inner pipe test the outer pipe can be tested. It is necessary that the inner pipe remains under pressure during testing of the outer pipe to prevent collapsing of the carrier pipe.

  32. INDUSTRIAL PIPING SYSTEM LEAK DETECTION METHODS

  33. NEW – INTELLIGENT - SYSTEM • VISUAL LEAKAGE CONTROL • LEAK DETECTION CABLE LEAK DETECTION METHODS • Installation Methods • Supply Range • LEAKAGE SENSOR • Leak detection • Application Range and References

  34. NEW – INTELLIGENT - SYSTEM LEAK DETECTION METHODS • LEAKAGE SENSOR example for underground installation • Installation Methods • Supply Range DF 1000i DF 1030i DF 1030i DF 1037i • Leak detection • Application Range and References

  35. NEW – INTELLIGENT - SYSTEM LEAK DETECTION METHODS • Installation Methods • LEAKAGE SENSOR example for above gound installation • Supply Range • Leak detection • Application Range and References DF 1000i DF 1010i DF 1010i DF 1017i

  36. INDUSTRIAL PIPING SYSTEM APPLICATION RANGE AND REFERENCES

  37. APPLICATION RANGE AND REFERENCES • Installation Methods Project: Boeing/USA • Supply Range • Leak detection • Application Range and References

  38. APPLICATION RANGE AND REFERENCES • Installation Methods • Supply Range Project: CNC PP/PP • Leak detection • Application Range and References

  39. APPLICATION RANGE AND REFERENCES Project: ABBOTT LABS ECTFE/PP • Installation Methods • Supply Range • Leak detection • Application Range and References

  40. APPLICATION RANGE AND REFERENCES • Installation Methods • Supply Range • Leak detection Project: brewery Zipf / Zipf PEHD/PEHD • Application Range and References

  41. APPLICATION RANGE AND REFERENCES • Installation Methods Project: PWN Andijk PEHD/PEHD VINK_NL • Supply Range • Leak detection • Application Range and References

  42. APPLICATION RANGE AND REFERENCES • Installation Methods • Supply Range Project: CORUS BV PEHD/PVDF • Leak detection • Application Range and References

  43. APPLICATION RANGE AND REFERENCES Project: Petrochemica de Venezuela PP/ECTFE 250/160 & 315/200 • Installation Methods • Supply Range • Leak detection • Application Range and References

  44. APPLICATION RANGE AND REFERENCES References in the PV Industry • Installation Methods • Global Solar, AZ • Evergreen Solar, MA & MI • Suniva, GA • Hemlock Solar, MI • Heliovolt, TX • Sunpower, Phillipines • Conergy / Germany • First Solar/Malaysia • Wacker/Germany • Suntech/China • Supply Range • Leak detection • Application Range and References

  45. APPLICATION RANGE AND REFERENCES References in the Industry USAAT&T/Macungie PA, Bell Labs/Naperville IL, Cessna Air/Wichita KS, Dupont/Niagara Falls NY, Ford Motor Company/Detroit MI, General Motors/Trenton NJ, IBM/Austin TX, Motorola/Chandler AZ, Texas Instruments/Dallas TX, Boeing/Seattle EUROPE Frauenhofer Institut/Germany, Voest Alpine/Austria, Flockton/GB, Philips/The Netherlands, Ciba Geigy/Switzerland ASIA Sharp/Japan, Samsung/Korea, Tech/Singapore Posco Hüls/Korea, Silterra Malaysia, IMFS Singapore • Installation Methods • Supply Range • Leak detection • Application Range and References

  46. APPLICATION RANGE AND REFERENCES References in the Pharmaceutical Industry: • Installation Methods • Supply Range • Leak detection • Application Range and References Further customers: Johnson & Johnson, Wyeth, Glaxo ..

  47. T +43 (0) 7258 790 - 0 F+43 (0) 7258 3863 Eoffice@agru.at AGRU Kunststofftechnik GmbH Ing.-Pesendorfer-Str. 31 A-4540 Bad Hall Austria / EU www.agru.at THANKS FOR YOUR ATTENTION Subject to errors of typesetting, misprints and modifications. Illustration are generic and for reference only!

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