Associated hygienic products
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Associated Hygienic Products. September 21, 2006. The Market. Retail disposable diaper/training pants/youth pants $4.2 billion in the U. S. Declining category sales Declining birthrate Enhanced product performance 20% branded product (Pampers, Huggies) 80% proprietary branded product.

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Associated hygienic products

Associated Hygienic Products

September 21, 2006


The market

The Market

Retail disposable diaper/training pants/youth pants

  • $4.2 billion in the U. S.

    • Declining category sales

      • Declining birthrate

      • Enhanced product performance

    • 20% branded product (Pampers, Huggies)

    • 80% proprietary branded product


The company

The Company

  • Wholly owned subsidiary of Disposable Soft Goods International (DSG)

  • Second largest U. S. corporate brand manufacturer

  • 2002 sales: in excess of $160 million

  • U. S. Headquarters: Duluth, GA

  • 2 U. S. manufacturing plants

    • Vancouver, WA

    • Marion, OH


The challenge

The Challenge

  • Marion, OH

    • Current plant old, expanded over the years

    • Inefficient layout


Current plant

Current Plant


The challenge1

The Challenge

  • Marion, OH

    • Current plant old, expanded over the years

    • Inefficient layout

  • New plant:

    • Under construction

    • First machine early next year

    • Production area has been decided

    • Seeking a second opinion / analysis / new ideas for the warehouse

      • Layout

      • Equipment

      • Etc.


New plant

New Plant


New plant1

New Plant


Associated hygienic products

The Data


Finished goods dimensions

Finished Goods Dimensions


Finished goods inventory spots

Finished Goods Inventory Spots


Boxes min max

Boxes Min/Max


Standard production output

Standard Production Output


Raw material receipts

Raw Material Receipts


Finished goods production

Finished Goods Production


Finished goods production1

Finished Goods Production


Raw material dimensions

Raw Material Dimensions


Raw material flow to production

Raw Material Flow to Production


Raw material flow to production1

Raw Material Flow to Production


Other data

Other Data

  • Yet to be received

  • Bills of Material

    • Lists all raw materials for a production run

    • One per run per SKU

  • Sales orders


Miscellaneous

Miscellaneous

  • Your mission, should you choose to accept it…

    • Mathematical model of the warehouse

      • Recommended layout

      • Recommended equipment

      • Financial justification for equipment investment


Miscellaneous1

Miscellaneous

[email protected]


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