Total Quality Management

1. Total Quality Management Week # 5 People, HR, & Involvement Prepared by: Khalid Dahleez Faculty of Commerce – the Islamic University of Gaza This material was collected from different sources Total Quality Management – IUG – Spring 2010

2. The effective management of human resources is at the heart of any successful quality management process. The following questions under­score this point: What is the organization’s record of success at finding the right people who would support or promote a quality culture? Is the organization able to retain the right people? Is the organization investing a sufficient amount of resources in professional development and training for staff? Are hiring and firing decisions and functions (at all levels) linked to the organization’s mission, vision, and guiding principles? Does the organization value employee input and participation? Does the organization handle employee reward and recognition in a manner that complements the organization’s mission, vision, and guiding principles? HR (Main Questions) Total Quality Management – IUG – Spring 2010

3. Institute training on the job: Training involves teaching employees the best methods of achieving quality in their jobs and the use of modern tools. Break down barriers between departments to build teamwork: Quality and productivity can be improved when departments have open communication and coordination based on the common organization goals. Drive fear out in the workplace: Employees need to feel secure in order for quality to be achieved. Fear of asking questions, reporting problems, or making suggestions will prevent the desired climate of openness. Deming’s Philosophy Total Quality Management – IUG – Spring 2010

4. Eliminate quotas on the shop floor: Don’t focus on quotas, like a focus on production, which may encourage and reward people for numerical targets, frequently at the expense of quality. Create conditions that allow employees to have pride in their work­manship and abolish annual reviews and merit ratings: A major barrier to pride of workmanship is a merit or appraisal system based on targets, quotas, or some list of personal traits that have little to do with incentives related to quality. Institute a program of education and self-improvement: Deming emphasizes training, not only in the methods of the specific job but in the tools and techniques of quality control, as well as instruction in teamwork and the philosophy of a quality culture. Deming’s Philosophy Total Quality Management – IUG – Spring 2010

5. Understand People • People, normally, need security and independence at the same time. • People are sensitive to rewards and punishments and yet are also strongly self-motivated. • People like to hear a kind word of appreciation. • People can process only a few facts at a time; thus, a leader needs to keep things simple. • People trust their gut reaction more than statistical data. • People don’t trust a leader (or boss) if the words are inconsistent with the his/her actions. Total Quality Management – IUG – Spring 2010

6. Quality improvement can result from a reduction in cost or cycle time, an increase in throughput, or a decrease in variation within the process. In the past, the focus in achieving such improvement was frequently the system — traditional techniques and methods of quality control. Such a focus may overlook the fact that operation of the system depends on people, and no system will work with disinterested or poorly trained employees. Coordinate the system and the people Total Quality Management – IUG – Spring 2010

7. People at all levels are the essence of an organization and their full involvement enables their abilities to be used for the organization´s benefit. At the heart of TQM is the concept of intrinsic motivation-involvement in decision making. Employee involvement is a process for empowering members of an organization to make decisions and to solve problems appropriate to their levels in the organization. “Involvement of People” Total Quality Management – IUG – Spring 2010

8. Involvement (Key benefits) • Motivated, committed and involved people within the organization. • Innovation and creativity in furthering the organization’s objectives. • People being accountable for their own performance • People eager to participate in and contribute to the organization’s performance • Accepting ownership and responsibility to solve problems, • Actively seeking opportunities to make improvements, • Actively seeking opportunities to enhance their competencies, knowledge and experience, • freely sharing knowledge and experience in teams and groups, Total Quality Management – IUG – Spring 2010

9. Involvement of people • focusing on the creation of value for customers, • being innovative and creative in furthering the organisations objectives, • better representing the organisation to customers, local communities and society at large Other Way: • for policy and strategy formulation, people effectively contributing to improvement of the policy and strategies of the organisation; • for goal and target setting, people sharing ownership of the organisation's goals; • for operational management, people being involved in appropriate decisions and process improvements; • for human resource management, people being more satisfied with their jobs and being actively involved in their personal growth and development, for the organisation's benefit. Total Quality Management – IUG – Spring 2010

10. Aspects Of Employee Involvement • Employee Participation • EMPLOYEE MOTIVATION • EMPLOYEE EMPOWEREMENT • TEAMS AND TEAM WORK • RECOGNITION AND REWARD • PERFORMANCE APPRAISAL Total Quality Management – IUG – Spring 2010

11. Employee Participation • Employee participation can be defined as the degree to which employees in a firm engage in various quality management activities. • By participating in quality management activities, employees acquire new knowledge, see the benefits of the quality disciplines, and obtain a sense of accomplishment by solving quality problems. • A remarkable characteristic of employee participation is teamwork. Breakdown barriers between departments. People in research, design, sales, and production must work as a team (Deming’s 9th point). • If several knowledgeable people are brought into the decision-making process, a number of worthwhile possibilities may be uncovered. Total Quality Management – IUG – Spring 2010

12. Employee Participation • TQM implementation practice is formation of short-term problem-solving teams (SEPG). • Problem-solving teams work on a wide variety of tasks, ranging from cross-functional involvement in tackling quality problems to solving within-functional quality problems. • TQM firms create employee suggestion systems. Production workers should regularly participate in operational decisions such as planning, goal setting, and monitoring of performance. • They are encouraged to make suggestions and take a relatively high degree of responsibility for overall performance. • Employees should be encouraged to inform managers or supervisors concerning conditions that need correction (e.g., process defects, incompetent staff and poor tools). Total Quality Management – IUG – Spring 2010

13. EMPLOYEE MOTIVATION At the heart of TQM is the concept of intrinsic motivation-involvement in decision making. Scott Defines “ Motivation is a process of stimulating people to accomplish desired goals”. Importance of Motivation • Improves Employee Involvement. • Promotes Job Satisfaction. • Promotes Interpersonal Cooperation. Total Quality Management – IUG – Spring 2010

14. Yoshio Kondo Four points of action to support motivation: • when giving work instruction, clarify the true aims of the work • see that people have a strong sense of responsibility towards their work • give time for the creation of ideas • nurture ideas and bring them to fruition Total Quality Management – IUG – Spring 2010

15. EMPLOYEE MOTIVATION Maslow’s hierarchy of five needs. • physiological needs - Adequate Wage • Safety - Job security • Social needs - Recognition , Colleagues • Esteem needs - Promotion, Thank you • Self Actualization Needs - Using abilities to the full. Total Quality Management – IUG – Spring 2010

16. EMPLOYEE EMPOWEREMENT Empower- ability/ authority Operation definition of empowerment Empowerment is an environment in which people have the ability, the confidence & the commitment to take the responsibility & ownership to improve the process & initiate the necessary steps to satisfy customer requirements within well defined boundaries in order to achieve organizational values and goals. Total Quality Management – IUG – Spring 2010

17. Principles for Empowering Employees • Tell people what their responsibilities are? • Give them the authority. • Give them knowledge and information. • Provide them with feedback. • Trust them. • Treat them with dignity and respect. Total Quality Management – IUG – Spring 2010

18. CHARACTERISTICS OF EMPOWERED EMPLOYEES • They feel responsible for their own task. • They balance their own goals with the organization. • They are challenged and encouraged. • They monitor and improve their work continuously. • They find new goals and change challenges. Total Quality Management – IUG – Spring 2010

19. Properly organized and administered small groups and teams are an effective motivational device for improving productivity and quality. They can reduce the overlap and lack of communication in a functionally based classical structure characterized by chain of command, territorial battles, and parochial outlooks. Team membership, particularly in a cross-functional team, reduces many of these barriers and encourages an integrative systems approach to achievement of common objectives — those that are common to both the company and the team or group. Organizing for Involvement & Participation Total Quality Management – IUG – Spring 2010

20. Quality Director or Manager TQM appointments • Many organizations have realized the importance of the contribution a senior, qualified director of quality can make to the prevention strategy. • Smaller organizations may well feel that the cost of employing a full-time quality manager is not justified, other than in certain very high risk areas. • In these cases a member of the management team should be appointed to operate on a part-time basis, performing the quality management function in addition to his/her other duties. Total Quality Management – IUG – Spring 2010

21. Quality Director or Manager Assign a TQM director, manager or coordinator • This person will be responsible for the planning and implementation of TQM. • He will be chosen first for project management ability rather than detailed knowledge of quality assurance matters. • Depending on the size and complexity of the organization, and its previous activities in quality management, the position may be either full or part-time, but it must report directly to the Chief Executive. Total Quality Management – IUG – Spring 2010

22. Quality Director or Manager • To obtain the best results from a quality director/manager, he should be given sufficient authority to take necessary action to secure the implementation of the organization’s quality policy, and must have the personality to be able to communicate the message to all employees, including staff, management and directors. • Occasionally the quality director/manager may require some guidance and help on specific technical quality matters, and one of the major attributes required is the knowledge and wherewithal to acquire the necessary information and assistance. Total Quality Management – IUG – Spring 2010

23. Quality Director or Manager • The first objectives for many ‘quality managers’ will be to gradually disengage themselves from line activities, which will then need to be dispersed throughout the appropriate operating departments. • This should allow quality to evolve into a ‘staff’ department at a senior level, and to be concerned with the following throughout the organization: • Encouraging and facilitating quality improvement. • Monitoring and evaluating the progress of quality improvement. • Promoting the ‘partnership’ in quality, in relations with customers and suppliers. Total Quality Management – IUG – Spring 2010

24. Quality Director or Manager • Planning, managing, auditing, and reviewing quality systems. • Planning and providing quality training and counseling or consultancy. • Giving advice to management on: • Establishment of quality systems and process control. • Relevant statutory/legislation requirements with respect to quality. • Quality improvement programs necessary. • Inclusion of quality elements in all job instructions and procedures. Total Quality Management – IUG – Spring 2010

25. Quality Director or Manager • Quality directors and managers have an initial task, however, to help those who control the means to implement this concept – the leaders of industry and commerce – to really believe that quality must become an integral part of all the organization’s operations. • The shift in ‘philosophy’ will require considerable staff education in many organizations. • Not only must people in other functions acquire quality related skills, but quality personnel must change old functions acquire new skills. Total Quality Management – IUG – Spring 2010

26. Quality Director or Manager • The challenge for many quality professionals is not so much making changes in their organization as recognizing the changes required in themselves. • It is more than an overnight job to change the attitudes of an inspection police force into those of a consultative, team-oriented improvement force. This emphasis on prevention and improvement-based systems elevates the role of quality professionals from a technical one to that of general management. Total Quality Management – IUG – Spring 2010

27. Quality Management Advisor Appoint a quality management advisor • A professional expert on quality management will be required to advise on the ‘technical’ aspects of planning and implementing TQM. • This is a consultancy role, and may be provided from within or without the organization, full or part-time. • This person needs to be a persuader, philosopher, teacher, adviser, facilitator, reporter and motivator. Total Quality Management – IUG – Spring 2010

28. Quality Management Advisor • He must clearly understand the organization, its processes and interfaces, be conversant with the key functional languages used in the business, and be comfortable operating at many organizational levels. • On a more general level this person must fully understand and be an effective advocate and teacher of TQM, be flexible and become an efficient agent of change. Total Quality Management – IUG – Spring 2010

29. Councils, Committees and teams • The creation of cost effective quality improvement is difficult, because of the need for full integration with the organization’s strategy, operating philosophy and management systems. • It may require an extensive review and substantial revision of existing systems of management and ways of operating. • Authority must be given to those charged with following TQM through with actions that they consider necessary to achieve the goals. Total Quality Management – IUG – Spring 2010

30. Quality Council • The following steps are suggested in general terms. Clearly, different types of organization will have need to make adjustments to the detail, but the component parts are the basic requirements. • A disciplined and systematic approach to continuous improvement may be established in a quality council. • The council should meet at least monthly to review strategy, implementation progress, and improvement. • It should be chaired by the Chief Executive, who must attend every meeting. Total Quality Management – IUG – Spring 2010

31. Quality Council • The council members should include the top management team and the chairmen of any ‘site’ TQM steering committees or process quality teams, depending on the size of the organization. • The objectives of the council are to: • Provide strategic direction on TQM for the organization. • Establish plans for TQM on each ‘site’. • Set up and review the process quality teams that will own the key or critical business processes. • Review and revise quality plans for implementation. Total Quality Management – IUG – Spring 2010

32. TEAMS AND TEAMWORK TEAM - Group of people working together to perform common achievement / goal. TEAMWORK - Cumulative actions of the team during the achievement of goal. BENEFITS OF TEAMWORK Improved solutions to quality problems. improved communication. improved integration. Total Quality Management – IUG – Spring 2010

33. TEAMS AND TEAMWORK Characteristics of successful Teams • Sponsor- person from qty council. • Team charter- document/ person indicating mission • Team composition- shouldn’t exceed 10 members. • Training- members are well trained. • Ground rules- basic rules. • Clear Objectives- Stated clearly. • Accountability- periodic status report. Total Quality Management – IUG – Spring 2010

34. TEAMS AND TEAMWORK • Well defined decision procedures. • Resources- tools. • Trust – management trust on team. • Effective problem solving- efficient methods. • Open communication- everyone should talk. • Appropriate leadership- leader who leads. • Balanced participation • Cohesiveness- single unit not in subgroups. Total Quality Management – IUG – Spring 2010

35. TEAMS AND TEAMWORK Barriers To Team Process • Insufficient training • Lack of management support • Lack of planning • Project scope too large • No clear measures of success Total Quality Management – IUG – Spring 2010

36. Process Quality Teams • The process quality teams (PQTs) and any site TQM steering committees should also meet monthly, shortly before the council meetings. • Every senior manager should be a member of at least one PQT. • This system provides the “top-down” support for employee participation in process management and development, through either a quality improvement team or a quality circle program. • It also ensures that the commitment to TQM at the top is communicated effectively through the organization. Total Quality Management – IUG – Spring 2010

37. Process Quality Teams • The three-tier approach of quality council, process quality teams (PQTs) and quality improvements teams (QITs) allows the first to concentrate on quality strategy, rather than become a senior problem solving group. • Progress is assured if the PQT chairmen are required to present a status report at each meeting. • The PQTs or steering committees all control the QITs and have responsibility for: • The selection of projects for the QITs. • Providing an outline and scope for each project to give to the QITs. Total Quality Management – IUG – Spring 2010

38. Process Quality Teams • The appointment of team members and leaders. • Monitoring and reviewing the progress and results from each QIT project. • The PQT members must be given the responsibility and authority to represent their part of the organization in the process. • The members must also feel that they represent the team to the rest of the organization. • In this way the PQT will gain knowledge and respect and be seen to have the authority to act in the best interests of the organization, with respect to their process. Total Quality Management – IUG – Spring 2010

39. Quality Improvement teams • A quality improvement team (QIT) is a group of people with the appropriate knowledge, skills, and experience who are brought together specifically by management to tackle and solve a particular problem, usually on a project basis. Team selection and leadership • People with knowledge and experience relevant to solving the problem are clearly required. • There should be a limit of five to ten members to keep the team small enough to be manageable but allow a good exchange of ideas Total Quality Management – IUG – Spring 2010

40. Quality Improvement teams • The team leader need not be the highest ranking person in the team, but must be concerned about accomplishing the team objectives and the needs of the members. Team objectives • At the beginning of any QIT project and at the start of every meeting the objectives should be stated as clearly as possible by the leader. • Project and/or meeting objectives enable the team members to focus thoughts and efforts on the aims, which may need to be restated if the team become distracted by other issues. Total Quality Management – IUG – Spring 2010

41. What is a quality circle? • Quality circles are perhaps the most widespread form of employee involvement teams. They are defined as a small group of employees doing similar or related work who meet regularly to identify, analyze, and solve product quality and production problems and to improve general operations. • Method for • Analysing context, problem, situation and action • Define the problem is and relationship between parts. Verify the causes and knock-on effects. • soft systems methodology - CATWOE • plurality of quality objectives • quantitative measurement & consensus (qualitative judgement.) • critical evaluation of the problem • MUSTs and DESIRABLES • creativity and innovation • Solutions must address the real problem. Total Quality Management – IUG – Spring 2010

42. Task teams & Self-managing work teams • Task teams are a modification of the quality circle concept. The major differences are that the task teams can exist at any level and the goal is given to the team, whereas quality circles are generally free to choose the problems they will address. • Self-managing work teams are also an extension of the quality circle concept but differ in one major respect: Members are empowered to exercise control over their jobs and optimize the effectiveness of the total process rather than the individual steps within it. Team members perform all the tasks necessary to complete an entire job, such as setting up work schedules and making assignments to team members. • Cross -functional teams represent an attempt to modify the classic hierarchical form of an organization based on a vertical chain of command. They include horizontal coordination in order to plan and control pro­cesses that flow laterally. Total Quality Management – IUG – Spring 2010

43. Quality circle characteristics • Voluntary groups of 6-8 members • Quality circle teams are semi-permanent • Teams are from single functional department • Members have equal status and select their own project • Minimum pressure to solve problems with a set time frame Total Quality Management – IUG – Spring 2010

44. Implementing quality circles • Quality circles require top management support • Personal characteristics of facilitators are critical • Scope of project needs to be small enough to be capably addressed by the team • Success of other teams has positive peer pressure effect Total Quality Management – IUG – Spring 2010

45. Organization 8-10 members Same area Supervisor/moderator Training Group processes Data collection Problem analysis Presentation Implementation Monitoring Problem Identification List alternatives Consensus Brainstorming Solution Problem results Problem Analysis Cause and effect Data collection and analysis Quality Circles Total Quality Management – IUG – Spring 2010

46. Results of Teamwork • People understanding the importance of their contribution tothe organization • People identifying constraints to their performance • People accepting ownership of problems and their responsibility insolving them • People evaluating their performance against their personalobjectives • People actively seeking opportunities to enhance their currentknowledge and experience • People freely sharing knowledge and experience • People openly discussing problems and issues Total Quality Management – IUG – Spring 2010

47. Results of Teamwork • A desired result is achieved more efficiently when activities of resources are managed as a process • Key benefits: • Lower costs and shorter cycle times through effective use of resources • Improved, consistent and predictable results • Focused and prioritized improvement opportunities Total Quality Management – IUG – Spring 2010

48. Recognition & Reward • Recognition is defined as the public acknowledgment of superior performance of specific activities. • Reward is defined as benefits, such as increased salary, bonuses and promotion, which are conferred for generally superior performance with respect to goals (Juran and Gryna, 1993). • Public recognition is an important source of human motivation. • Important feature of any quality improvement program is the showing of due recognition for improved performance by any individual, section, department or division within the firm. • A large majority of firms implementing TQM modify their performance measurement and reward systems so that achievement of specific quality goals can be assessed and rewarded. Total Quality Management – IUG – Spring 2010

49. Recognition • Recognition is a process whereby management shows acknowledgement. • Recognition is a form of employee positive motivation. • The acknowledgement may be financial, psychological in nature. • Reward is a tangible one, such as increased salaries, gain sharing etc. • NEED FOR RECOGNITION • Improve employees moral. • Create satisfied workplace. • Stimulate creative efforts. Total Quality Management – IUG – Spring 2010

50. Performance Appraisal Performance appraisal is a systematic and objective assessment or evaluation of performance and contribution of an individual. Need for performance appraisal • To identify employees for salary revision, promotion etc. • To determine training and development needs. • To motivate employees. • To validate the selection procedures. • To make the supervisors more observant of their subordinates. Total Quality Management – IUG – Spring 2010