Us cms trigger upgrade introduction to cost schedule
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US CMS Trigger Upgrade Introduction to Cost & Schedule. Wesley Smith, U. Wisconsin Fermilab Directors’ Review 16 July 2013. C&S Methodology. M&S: Parts based on quotes & prototype purchases Ordering times based on experience with prototype orders

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Us cms trigger upgrade introduction to cost schedule

US CMS Trigger Upgrade Introduction to Cost & Schedule

Wesley Smith, U. Wisconsin

Fermilab Directors’ Review

16 July 2013

Fermilab Director's Review -- US CMS Cost & Schedule


C s methodology

C&S Methodology

  • M&S:

    • Parts based on quotes & prototype purchases

    • Ordering times based on experience with prototype orders

    • Board cost & delivery times based on prototype boards

    • Assembly cost & delivery times based on prototype boards

  • EDIA:

    • Labor Hours based on experience with corresponding tasks done for prototypes and on experience in delivering the original CMS trigger system (done by the same people & groups).

    • Labor costs based on actual labor rates of all of the individuals who are now working on the project

  • Contingency:

    • Follows US CMS Contingency rules

Fermilab Director's Review -- US CMS Cost & Schedule


401 04 cost estimate with contingency

401.04 Cost Estimate with Contingency

Base Cost & Contingency in AY K$

Fermilab Director's Review -- US CMS Cost & Schedule


Schedule milestones

Schedule/Milestones

  • The project completes at the end of FY16

  • FY14:

    • Launch production of trigger electronics 1QFY14

    • Deliver on-detector muon trigger electronics to CERN: 3QFY14

    • Deliver Stage 1 calorimeter layer 1 & muon track-finder electronics to CERN: 4QFY14

  • FY15:

    • Test operation of trigger calorimeter and muon trigger electronics*: 2QFY15(*except muon sorter)

    • Deliver Stage 2 calorimeter layer 1 & muon track-finder electronics to CERN: 2QFY15

    • Deliver Muon Sorter electronics to CERN: 3QFY15

    • Test Operation of Muon Sorter electronics: 4QFY15

  • FY16:

    • Test high luminosity capability of endcapmuon trigger electronics: 4QFY16

    • Test high luminosity capability of calorimeter trigger electronics: 4QFY16

Fermilab Director's Review -- US CMS Cost & Schedule


401 04 trigger resource profile

401.04: Trigger Resource Profile

Base Cost = AY $K

(No Contingency)

Fermilab Director's Review -- US CMS Cost & Schedule


Software firmware effort

Software & Firmware Effort

  • Calorimeter Trigger FW: 8.5 years of FW Engineering

    • CTP7 & CIOx cards

    • 5.5 FTE-years of E. Engineer

    • 3 FTE-years of Firmware EE Graduate Student

  • Muon Trigger FW: 11 years of FW Engineering

    • MPC Mezzanine, Muon Sorter, EMUTF

    • 5 FTE years of E. Engineer

    • 6 FTE-years of Firmware EE Graduate Students

  • Trigger SW Engineering: 5.6 years of SW Engineering

    • Calorimeter & Muon Triggers have 2.8 years of a SW engineer each

    • Calorimeter Trigger has additional 6.0 years of students & postdocs

    • Muon Trigger has additional 5.2 years of students & postdocs

Fermilab Director's Review -- US CMS Cost & Schedule


Muon trigger m s

Muon Trigger M&S

  • TOTAL: $927K base cost

    • 80 Muon Port Card Mezzanine setups @ $2.25K ea. (60 needed + 15 spares + 5 test setups): $180,000 + $20K = $200K

      • Main Board: $1,300

        • Spartan-6 FPGA: $400, other components: $400,PCB Fabrication & assembly: $500

      • Optical Transmitter Plug-in Card: $950

        • SNAP12 Optical transmitter.: $700, other components: $50, optical cable to front panel: $100, PCB fabrication & assembly: $100

      • Non recoverable expenses (e.g. Layout): $20K

    • Optical Fibers & installation: $95K

      • Quote for 75 kCHF plus CMS Team Installation of $20K

    • Muon Sorter Mezzanines: $85K

      • 5 Boards: Parts: $3K, Fabrication & Assembly $5K = $8K×5 boards = $40K

      • Non recoverable expenses (e.g. Layout): $5K

      • 2 sets of 2 Prototypes: 2×$20K: 40K

    • CSC Track-Finder: $527K

      • 20 Modules @ $17.6K ea. (13 needed + 4 spares + 3 test setups): $358K

        • FPGA: $5.6 K, Optical: $3K, Memory: $2.3K,Misc. Components, Board, Assembly: $6.7K

      • Module Preproduction (3 @ $21K): $63K

      • uTCA chassis, optical parts, COTS: $106K

    • Test Facilities: $20K

Fermilab Director's Review -- US CMS Cost & Schedule


Calorimeter trigger m s

Calorimeter Trigger M&S

  • TOTAL: 958 K$ base cost

    • 46 CTP7 @ 14.6 K$ each (36 needed + 8 spares + 2 test setups): $671K

      • FPGA (V7-690T + ZYNQ): 6.6 K$

      • Optical: 3.5 K$

      • Misc. components ($1.05K), Board ($1.8K), Assembly ($1.65K)

    • 6 CTP7 prototypes @ 16 K$ each: 96 K$

    • 13 CIOx @ 3K$ each (6 needed + 3 spares + 2x2 test setups): 39 K$

      • Optical: 2 K$

      • Misc. Components, Board, Assembly: 1 K$

    • 3 CIOx prototypes @ 4K$ each: 12 K$

    • 6 VadatechμTCA crates : 60 K$

      • incl. MCH & PS (3 needed + spare + 2 test setups) @ 10 K$

    • 6 AMC13 Modules (3 needed + spare + 2 test setups) @ 5 K$: 30 K$

    • Optical Cables & Patch Panel between Layers 1 & 2: 30 K$

    • Test Facilities: $20K

Fermilab Director's Review -- US CMS Cost & Schedule


Trigger staging

Trigger Staging

  • CTP7 M&S: no HB/HE Backend until 2016

    • Delay purchase of 34 CTP7 cards until FY15

    • Use 12 CTP7 Cards w/prototypes as additional spares & for test setups.

    • Provides part of enhanced fucntionality

  • EMU CSCTF M&S: one endcap in 2015 & other in 2016

    • Commission & test one endcap thoroughly so 2nd can be integrated quickly

    • Delay spares & use prototypes for spares, test setups

    • Compatible with Global Muon Trigger using different Endcap inputs

  • Stages and Content:

Fermilab Director's Review -- US CMS Trigger Upgrade


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