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Contents. Capability-PCB Capability-FPC and RFPC Capability-Aluminum PCB Capability-PCBA. Number of Layer: 2-28 Layer Maximum processing area: 680 x 1000 mm Min board Thickness: 2 Layer 0.3mm(12mil) ; 4 Layer 0.4mm(16mil) ;

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Contents
Contents

  • Capability-PCB

  • Capability-FPC and RFPC

  • Capability-Aluminum PCB

  • Capability-PCBA

Wonderful PCB


Capability pcb general capability

Number of Layer: 2-28Layer

Maximum processing area: 680 x 1000 mm

Min board Thickness:

2 Layer 0.3mm(12mil); 4 Layer 0.4mm(16mil);

6 Layer 0.8mm(32mil); 8 Layer 1.0mm(40mil);

10 Layer 1.1mm(44mil); 12 Layer 1.3mm(52mil);

14 Layer 1.5mm(59mil); 16 Layer 1.6mm(63mil);

18 Layer 1.8mm(71mil);

Finished board thickness tolerance:

Thickness<0.8mm,Tolerance:+/-0.08mm;

0.8mm≤Thickness≤6.5mm,Tolerance+/-10%

Capability –PCB General Capability

Wonderful PCB


Capability pcb general capability1
Capability -- PCB General Capability

  • Twisting and bending :≤0.75%,Min0.5%。

  • Range of TG:130-215℃

  • Impedance tolerance+/-10%,Min+/-5%。

  • Hi-Pot Test: Max4000V/10MA/60S

  • Surface treatment:

    HASL With Lead HASL Free Lead

    Flash Gold Immersion Gold

    Immersion Silver Immersion Tin

    Gold Finger Osp

Wonderful PCB




Capability pcb cu thickness plating 1
Capability -- PCB Cu thickness +plating (1)

  • Cu thickness

    Out layer Cu thickness:1-6OZ

    Inner layer Cu thickness:0.5-4OZ

    Cu thickness of PTH: average>=20um,Min.>=18um

  • HASL with lead: Tin 63% Lead37%

  • HASL free lead:

    surface thickness>=0075um

    Thickness in the hole>=5um

  • Flash Gold

    Ni thickness:3-5um (120u"-160u")

    Gold thickness:0.025-0.075um (1u"-3u")

Wonderful PCB


Capability pcb cu thickness plating 2
Capability -- PCB Cu thickness +plating (2)

  • Immersion Gold

    Ni thickness:3-5um (120u"-160u")

    Gold thickness:0.025-0.15um (1u"-6u")

  • Immersion Tin

    Tin thickness:0.8-1.2um (32u"-48u")

  • Immersion silver

    Ag thickness:0.15um-0.75um (6u"-30u")

  • Gold Finger

    Ni thickness:3-5um (120u"-160u")

    Gold thickness:0.025-1.51um (1u"-60u")

Wonderful PCB


Capability pcb cover thickness 1
Capability -- PCB Cover thickness (1)

  • Solder mask

    Color: green, matte green,yellow,blue,red,black,matte black

    Solder mask thickness:

    Surface line≥10um,

    surface line corner≥6um

    surface board 10-25um

    Solder mask bridge width: HOZ≥0.1mm IOZ≥0.12mm

  • Legend

    Color: White, yellow, black

    Min height of legend 0.70mm (28mil);

    Min width of legend 0.15mm (6 mil)

Wonderful PCB


Capability pcb cover thickness 2
Capability -- PCB Cover thickness (2)

  • Blue Gel

    thickness:0.2-1.5mm

    tolerance+/-0.15mm

  • Carbon print:

    Thickness:5-25um

    Min space:0.25mm

    impedance:200Ω

Wonderful PCB


Capability fpc
Capability -FPC

  • FPCLayers 1-8 layers

  • Board Thickness 0.05-0.5mm

  • Min.line width/space 0.04/0.04mm

  • in.Through Hole Size 0.2mm

  • PTH Hole Dia.Tolerance ∮≤0.1mm 0.05mm ∮≥0.1mm ±0.075mm

  • Solder Mask Registration Tolerance ±0.05mmMin.Routing Dimension Tolerance ±0.05mm

  • Hole to edge(Hard tool/Die Cut) ±0.1/±0.2mm

  • Eege to Edge(Hard tool/Die Cut) ±0.05/±0.2mm

  • Circuit to edge(Hard tool/Die Cut) ±0.07/±0.2mm

Wonderful PCB


Capability flex rigid pcb
Capability-Flex Rigid PCB

  • 4L1R+2F+1R

  • 6L2R+2F+2R

  • 1+HDI 6L1+1R+2F+1R+1

  • 2+HDI 6L1+1F+2F+1F+1

  • 2+HDI 8L

  • Thin 4L R-F(1+HDI )

Wonderful PCB


Capability fpc and rfpc material 1
Capability—FPC and RFPC Material-1

1. Base Material

1.1 FCCL ( Flexible Copper Clad laminate)

Polyimide: Kapton (12.5 m/20 m/25 m/50 m/75 m

High flex life, good thermal management, high moisture absorption and good tear resistant

Polyester (25 m/50 m/75 m)

Most cost effective, good flex life, low thermal resistivity, low moisture absorption and tear resistant

1.2 Dielectric Substrates:PI, PET.

Wonderful PCB


Capability fpc and rfpc material
Capability—FPC and RFPC Material

2. Coverlay

2.1 Cover Layer from ½ mil to 5 mils (12.7 to 127µm)

Polyimide: (12.5 m/15 m/25m/50m/75m/125m)

High flex life, high thermal resistivity.

2.2 Flexible Solder Mask

Most cost effective, lower flex life, better for registration

)

2.3 PIC—photo imaging covercoat

Lower flex life, better for registration

Wonderful PCB


Capability fpc and rfpc material1
Capability—FPC and RFPC Material

  • 3. Adhesive Sheet

  • 4. Conductive Layer

  • 4.1 Rolled Annealed Copper (9 m/12 m/17.5 m/35 m/70 m)

  • High flex life, good forming characteristics.

  • 4.2 Electrodeposited Copper (17.5 m/35 m/70 m)

  • More cost effective

  • 4.3 Silver Ink

  • Most cost effective, poor electrical characteristics. Most often used as shielding or to make connections between copper layers

  • SF-PC5000 and SF-PC1000protection film

Wonderful PCB


Capability fpc and rfpc material2
Capability—FPC and RFPC Material

6.Additional Material & Stiffeners

FR4——Epoxy

Pressure Sensitive Adhesive (PSA)

Steel, Aluminum stiffeners

7. No / Low Flow PP

Applied in Lamination

106(2mil)

1080(3.0mil / 3.5mil)

2116(5.6mil) w/o micro-via

Brand: TUC, Panasonic, Arlon, Hitachi, Doosan

Wonderful PCB



Capability pcb assembly
Capability- PCB Assembly

1.  PCBA, PCB assembly: SMT & PTH & BGA

1.1.SMD :160K points/hour. operation rate :70%( 8 working hours per day, 20 set equipments)

1.2.DIP: 75K points/hour. operation rate :80% ( 8 working hours per day, 250persons for DIP)

2.  PCBA and enclosure design

3.  Components sourcing and purchasing

4.  Quick prototyping

5.  Final assembly

6.  Test: AOI, In-Circuit Test (ICT), Functional Test (FCT)

7.  Custom clearance for material importing and product exporting

Wonderful PCB


Capability profiling for all
Capability –Profiling for all

  • cnc : tolerance+/-0.1mm

    line to cnc ≥0.20mm

    hole to cnc ≥0.30mm

    gold finger to cnc ≥0.20mm

  • Punching: Hole size diameter +/-0.10mm

    Punching diameter +/-0.15mm

  • v-cut: corner:30℃、45℃、60℃

    corner tolerance:+/-5°

    v-cut deepness:0.6-1.6mm

    deepness tolerance:+/-0.10mm

Wonderful PCB


Capability test for all
Capability –Test for all

  • Equipment:

    Universal Tester

    Flying Probe Open/Short Tester

    High power Microscope

    Solderability Testing Kit

    Peel Strength tester

    High Volt Open & Short tester

    Cross Section Molding Kit With Polisher

Wonderful PCB


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