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Advantech PAC Solution APAX/ADAM-5000 Series

Advantech PAC Solution APAX/ADAM-5000 Series. Axel Chou PAC Division Product Manager. Agenda. PAC introduction Advantech PAC solutions ADAM-5000 series APAX series Advantech PAC software APAX architecture APAX I/O modules features Advantech PAC application reference.

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Advantech PAC Solution APAX/ADAM-5000 Series

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  1. Advantech PAC Solution APAX/ADAM-5000 Series Axel Chou PAC Division Product Manager

  2. Agenda • PAC introduction • Advantech PAC solutions • ADAM-5000 series • APAX series • Advantech PAC software • APAX architecture • APAX I/O modules features • Advantech PAC application reference

  3. Industrial Automation Evolution

  4. PACProduct Position Computing & Capabilities • PLC : Programmable Logic Controller (Siemens, Mitsubishi, Omron) • PAC : Programmable Automation Controller (Advantech, NI, Beckhoff) PC PAC PLC Reliability & Scalability

  5. PAC: Single Control Platform • Save System Hardware Cost • Save System Integration Effort • No Communication Issue between PC and PLC Industrial PC PLC PAC One Control Platform

  6. Common Development Platform PAC: Single Development Software Logic Control HMI Database International Software Standard: IEC 61131-3 (SoftLogic) Source: ARC Advisory Group

  7. Advantech PAC Solutions

  8. Advantech’s PAC • Fixed I/O Expansion (4 or 8 slot) • ADAM-5510: 80188 CPU, DOS • ADAM-5550: GX2 CPU, Win CE • ADAM-5000 I/O Modules • Flexible I/O Expansion (Up to 32) • APAX-5570/5571: Celeron M CPU, WinXPE, WinCE • APAX-5520/5620: Xscale CPU, WinCE • APAX High Density I/O Modules

  9. Programmable Automation Controller – APAX Series Integrating Control, information Processing and Networking in a Single Platform CANopen Controllers - APAX-5620 Controllers - APAX-5000 series Unique Dual Controllers Architecture for HMI/SCADA and I/O tasks APAX PAC Series Changeable Controllers and Couplers Couplers -APAX-5570 Series Versatile I/Os Flexible Expansible Topology Modular, hot swappable I/O design

  10. APAX: Real-Time I/O Control Performance High APAX PLC Other PAC Low I/O Points Notes : Under 2048 pts of DI/O & AI/O

  11. How APAX Achieve This Performance • Local I/O bus with high-speed Ethernet medium • Dedicated DSP handles I/O tasks • DPM (Dual Port RAM) for data sharing • I/O with individual CPU 1st I/O module 2nd I/O module 32nd I/O module APAX 5000 Controller CPU CPU CPU CPU DPM interface Switch Switch 5002 5002 CPU DSP APAX Local I/O Bus: 100 Mbps

  12. APAX: Flexible Expansion Topology Tree/Star Topology Line/Bus Topology Build Distributed Control Architecture (Fewer Controller) • Using Crossover or Ethernet Switchbetween I/O module backplanes • Using Fiber Optical Switch to increase distances • Remote expansion with Local Bus performance

  13. APAX: Changeable CPU with Same I/O APAX-5570, 5571 APAX I/O modules APAX-5520, 5620 Save Current I/O Module Investment APAX-6572

  14. APAX Advantage vs. ADAM-5000 • Industrial-grade appearance • Higher performance CPU • Real-time performance when I/O increases • No backplane limitation • Hot-Swap and high density I/O • Flexible I/O expansion • Friendly design on installation and debugging

  15. Advantech PAC Software

  16. Software Options for Advantech PAC • Two solutions for different programmers • PC-based Controller: open platform • PAC: built-in SoftLogic software (KW) PAC PC-based Controller 3rd Party Software/ Solution

  17. Advantech IEC 61131-3 SoftLogic Software • Development Environment: MultiProg • Real-time performance (1 ms) • Off-line simulation & online download • Runtime Engine: ProConOS • Built-in in Advantech PAC controller • No need extra payment for license Structure Text (ST) Ladder Function Block (FB) Sequential Function Chart (SFC) Instruction List (IL)

  18. Advantech Batch Control Solution • APAX/ADAM Controller with KW • KW SoftLogic Package (Built-in) • Sequential function chart programming • Auto-tuning PID FB(temp/flow control) • Ramp/Soak configuration & FB

  19. Auto-Tuning PID Control Users won’t need to set up the P, I, D parameters when Auto-Tuning is enabled

  20. Batch Control: Ramp/Soak • Control output following the pre-defined Set Point Programming (SPP) profile • Refer to Honeywell HC900 function block Soak • Each profile contains several segments • Each segment can trigger multiple events Ramp

  21. KW Batch Control Configure Interface Set Point Programmer (SPP) Setup Display Maximum 50 Profiles Maximum 100 Segments

  22. Process in Sequence for Batch Add Ingredient Recipe Analog Parameter Time Chart Mixer/Purge Reaction Post Process

  23. KW Batch Control Function Block Sequential Function Chart SPP Function Block SPEV Function Block

  24. APAX Architecture

  25. 1. Compact PAC Controller • Cost-effective PAC • Development environment • KW SoftLogic • eVC and .NET • Up to 32 I/O modules • VGA, USB, LAN, and serial • CF card (storage)

  26. APAX-5520/5620 • XScale PXA270 520 MHz (RISC CPU) • 64 MB SDRAM, 512 KB battery backup RAM • Windows CE • I/O Logic programming tool: (1) eVC and NET library for PC-based programming (2) IEC 61131-3 KW SoftLogic APAX-5520 APAX-5620

  27. 2. High Performance PAC Controller • Celeron M, Atom CPU • Development environment • KW SoftLogic • VC/C++ and .NET • Up to 32 I/O Modules • DVI/VGA, USB, LAN, serial and audio • SD and CF card (storage)

  28. APAX-5570/5571 • Intel Celeron M 1 GHz (APAX-5570XPE) Intel Celeron M 1.5 GHz (APAX-5571XPE) • 512 MB DDR2 DRAM • 1 MB battery backup RAM • 1 x RS-232, 1 x RS-422/485 • 4 x USB, 2 x Giga LAN • DVI-I supports DVI and VGA for dual display • Front-side SD card slot for data storage • Front-side battery for battery backup RAM and RTC • Audio Interface for alarm • Supports Windows WES2009, WinCE • Control software: (1) eVC and NET library for PC-based programming (2) IEC 61131-3 KW SoftLogic Battery SD card

  29. Integration Ability on Open Platform • SCADA software integration • Integrate with Video and Audio AStudio NVS-3520 Video Server NVS-3510 Video Converter • USB Wireless communication interface

  30. 3. Dual Controllers Architecture • APAX-5570/5571 - HMI Software - Communication - Data logging - Database/Recipe - Video and Audio • APAX-5520/5620 - Critical I/O Control • Seamless Integrated Platform

  31. 4. Backup System • Two controllers with the same control program • When master controller fails, slave controller will take over immediately • Guarantee system continuously running

  32. 5. Softlogic Redundancy -- Enhance the system Availability X Data Sync • Base on the Backup Function and enhance • Two Controllers with the same program installed. • Two Controllers run simultaneously only Master can control the bus. • While the Master Crash, Backup CPU will take over the bus control.

  33. Softlogic Redundancy • Valid maximum volume of redundant data to be transferred : 4K bytes • APAX Local IO : 8 Slots • Share memory (%MW3.x) : 1K bytes • Retain memory : 512 bytes • Other PCOS internal-used data (including system flags, task info,…) : 512 bytes • Time for transferring updates from the master to the standby device = about 100ms • Time required for the master to standby changeover = 0.7 seconds • Digital/analog I/Os : Support all except ODM module

  34. Enhance from Reliability to Availability Backup System Wake up • Suitable for simple logic control • Can replace Watchdog Timer • C/C++programming environment X Redundancy • Suitable for remote control • Reducedown-time urgency • No extra effort on application program • Master controller can grasp slave controller’s health status X Simultaneously

  35. 6. Remote I/O System • Connect to PC, PLC, HMI, APAX controller via supported protocol Ex: Modbus/TCP, Ethernet/IP, Profinet, etc. • Daisy-chain expansion

  36. APAX Remote I/O Solution I/O Modules APAX-5013 8 x RTD APAX-5017 12 x AI APAX-5017H 12 x High Speed AI APAX-5018 12 x Thermocouple APAX-5028 8 x AO APAX-5040 24 x DI APAX-5045 12 x DI, 12 x DO APAX-5046 24 x DO APAX-5060 12 x Relay APAX-5080 4/8 x Counter Coupler Up to 32 I/O module

  37. Coupler Feature: Flexible Topology APAX I/O APAX I/O APAX I/O Ethernet Switch APAX-507x APAX I/O • Remain real-time performance • Benefit: Decrease coupler number • (Fewer IP address used)

  38. APAX I/O Module Feature

  39. APAX: Completely Modular I/O Choose appropriate amount of I/O modules for your need APAX-5001 APAX-5002

  40. APAX I/O Modules DI/O DI Relay DO Counter AO AI APAX-5017, 5017H APAX-5028 APAX-5040 APAX-5045 APAX-5046 APAX-5060 APAX-5080 AI APAX-5013, 5018

  41. APAX I/O: Certification • EMC (Electromagnetic Compatibility) • EMS (Noise immunity): • testing according to IEC 61000-4-2 ~ 61000-4-6 • EMI (Emitted interface) • testing according to EN 55011 class A • Shock Resistance • testing according to IEC 60068-2-27 • Vibration Resistance (Operating) • testing according to IEC 60068-2-6 and IEC 60068-2-64 • High/Low Temperature • testing according to IEC 60068-2-1, IEC 60068-2-2 and IEC 60068-2-3 • I/O Module Characteristic Curve • design according to IEC 61131-2, type 1 Same Certification as PLC: Guaranteed Reliability

  42. APAX I/O Features: • High DensityI/O • AI/O: 12 channels, DI/O: 24 channels • Save installation space • Hot-Swap I/O • Insert/remove modules without shutdown system • Save operation cost • Flexible Range for Analog Modules • Each channel configured with different range • Save stock cost Ch0: 10 V Ch1: 4 ~ 20 mA Ch2: K-type T/C

  43. APAX I/O: Dual Power Input APAX-557x CPU module accepts 2 power Modules (APAX-5343) Through backplane, APAX-5520 and I/O accepts two power inputs

  44. APAX Current Product Offering • APAX-5570/5571 Celeron M CPU Module • APAX-5090P 4 COM Ports Module (for APAX-557x) • APAX-5095P 2 CAN Ports Module (for APAX-557x) • APAX-5520KW/5520CE Xscale CPU Module • APAX-5620KW/5620CE Xscale CPU Module with CAN • APAX-5070 Modbus/TCP Coupler Module • APAX-5071 PROFINET Coupler Module • APAX-5072 Ethernet/IP Coupler Module • APAX-5013 8-ch RTD Module • APAX-5017 12-ch AI Module • APAX-5017H 12-ch High Speed AI Module • APAX-5018 12-ch Thermocouple Module • APAX-5028 8-ch AO Module • APAX-5040 24-ch DI Module • APAX-5045 12-ch DI, 12-ch DO Module • APAX-5046 24-ch DO Module • APAX-5080 4/8-ch Counter Module • APAX-5082 8-ch PWM Module • APAX-5060 12-ch Relay Module • APAX-5001/5002 1-slot/2-slot Backplane Module • APAX-5345/5343E Power Supply Module

  45. Advantech PAC Application Reference

  46. Advantech PAC Target Market • Process Control • Furnace/Boiler • Water Treatment • Facility Management • Tank/Pump/Pipeline Monitoring • Public Construction, Transportation • Substation/Power Transmission • Factory Automation

  47. Level Control forultra-high temperature Steel Liquid • Easy fit into original PLC/DCSarchitecture • Better Cost/Performance ratio than other PLCs

  48. Orchid Greenhouse Control • Provide total solution • Just one CPU module to control all I/Os in different greenhouses PID control loop x 10 Sunshade Water shade Temp. meter Cold/Heat Pump Fans

  49. Traffic Light Control for High-speed Rail • Requirement： • Flexible Architecture • 100% availability • Last development environment Dual Controllers (Backup)with open development environment

  50. Water Management for Hatch Farm • CPU redundant architecture • No extra effort on customer’s application program

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