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“Industry-Managed Approach to Supplier Oversight”. Bill Wagner, Managing Director Performance Review Institute. http://www.pri.sae.org. PRI Origins. SAE. PRI. Standards. OFF- HIGHWAY. AERO. NADCAP. Q-PASS. ISO/QS/AS REGISTRAR. AUTO. Mission Statement.

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Industry managed approach to supplier oversight l.jpg

“Industry-Managed Approach to Supplier Oversight”

Bill Wagner, Managing Director

Performance Review Institute

http://www.pri.sae.org


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PRI Origins

SAE

PRI

Standards

OFF- HIGHWAY

AERO

NADCAP

Q-PASS

ISO/QS/AS

REGISTRAR

AUTO


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Mission Statement

The PRI Mission is to provide global, unbiased, independent manufacturing process and product assessments and certification services to the mobility industry for the purpose of adding value, reducing total cost, and facilitating teaming between primes & suppliers.


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Elizabeth (Liz) Otis

VP & General Manager

Boeing, FAB Division

Fred (Dick) Pocock

Vice President Quality Assurance

Honeywell

Michael J. Dreikorn

Vice President Quality Assurance

Pratt & Whitney

Peter G. Dersley

Group Director, Reliability & Quality

GM Corp.

Jean Senecal

Manager Supply Chain Quality

GE Aircraft Engines

Raymond A. Morris

Executive Vice President

SAE

Joseph Cullen

Director, Quality

Rolls-Royce plc

Christopher Hayes

Director Of Material Quality & Technical Services

Northrop Grumman

PRI Board of Directors



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Industry

Managed

Audit Standard

& Checklist

Process Evaluation/

Improvement

Auditor

Qualification

& Selection

Corrective

Actions As

Required

Audits

Conducted

Audit

Results

Industry experts manage all key steps



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Supplier Survey- Qualification ProgramsAuditor Comparison

PRI vs.

Government Auditors

PRI vs.

Customer Auditors


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Findings Qualification Programs

Range of Total Findings Over Audit HistoryHeat Treating (14 Audits)

1.Job Audits (lack of shop discipline, self audits not effective, customer flowdown)

2.Temperature Uniformity Surveys

3.System Accuracy Tests

4.Quality Planning

1.Job Audits (lack of shop discipline, self audits not effective, customer flowdown)

2.Quality Planning

3.Metallography/Microhardness

4.System Accuracy Tests

5.Temperature Uniformity Surveys

1.Job Audits (lack of shop discipline, self audits not effective, customer flowdown)

2.Vacuum Furnaces


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Range of Major Findings Over Audit History Qualification ProgramsHeat Treating (14 Audits)

Findings

1.Job Audits (lack of shop discipline, self audits not effective, customer flowdown)

2.Quality Planning

3.System Accuracy Tests

4.Temperature Uniformity Surveys

1. Job Audits (lack of shop discipline, self audits not effective, customer flowdown)

2.Temperature Uniformity Surveys

3.System Accuracy Tests

1.Job Audits (lack of shop discipline, self audits not effective, customer flowdown)


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Supplier Metrics Qualification ProgramsEscape Data (FY2000)


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Compliance Track / Electronic Auditing Qualification Programs

  • Future developments in paperless auditing

    • audit efficiencies

    • trend analysis (process, subscriber, question)

    • auditor access to relevant information

    • expedient communication between auditor, PRI, Task Groups


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Top Ten Areas of Nonconformances for Qualification ProgramsChemical Processing (16 Audit Reports)


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Supply Chain Qualification Programs

Management

Strategic

Intelligence

Technical

Auditors

OEM

Control

Supplier

Development

Standardization

1st Tier

Suppliers

Subtiers

Industry

Managed

NADCAP

Northrop

Grumman

Lockheed

Martin

PRI

Rolls-Royce

Honeywell

Boeing

GEAE

UTC

“PRIMES Working Together to Improve Supplier Quality and Reduce Costs”


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  • Retired Lt. US Nuclear Submarines Qualification Programs

  • 17 Years as Director, Quality Baker Oil Tools

  • 20 Years Third Party Audit Involvement

  • Member US Delegation to ISO/TC 176

Donald Dukes


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Proven Benefits of ISO 9000/AS9100 Qualification Programs

  • Product Quality Improvement

  • Conformance to Customer Specifications

  • Improved Customer Satisfaction

  • Reduce Costs

  • Improve Bottom Line


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Registrar Selection Qualification Programs

  • One of the Most Important Decisions

  • Survey and Interview Registrars

  • Look for Partnership Signals

  • Fact Finders – not Fault Finders


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PRI Registrar Qualification Programs

  • Accredited by:

    • ANSI-RAB (Registrar Accreditation Board) – USA

    • RvA (Raad voor Accreditatie) – Dutch

  • Team approach to ISO certification

  • Aerospace certified auditors

  • Aerospace savvy auditor base

  • Teaching based auditor personnel

  • Partnering with client

  • A “Raise the Bar” mentality


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