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Engineering Building System

Engineering Building System. Chapter. Electrical Preventive Maintenance By Eko Priyono As Known As Echo Guardiola. NGGAK ADA HAK CIPTA-HAK CIPTAAN DARI MODUL “ Electrical Preventive Maintenance ”

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Engineering Building System

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  1. Engineering Building System Chapter Electrical Preventive Maintenance By Eko Priyono As Known As Echo Guardiola Fight agains the stupidity , Eko Priyono

  2. NGGAK ADA HAK CIPTA-HAK CIPTAAN DARI MODUL “Electrical Preventive Maintenance” • SILAHKAN DI PERBANYAK, DISEBARLUASKAN, DIBAGI-BAGI UNTUK SEMUA YANG MEMBUTUHKAN, DI JUAL JUGA BOLEH,TAPI DUITNYA TOLONG KASIHKAN KE ANAK-ANAK YATIM YAAK… • SEMOGA BERMANFAAT UNTUK PENINGKATAN KEAHLIAN PARA ENGINEER INDONESIA. • KEEP ON LEARNING JO Do The Best God Will Do The Rest , EkoPriyono

  3. Sayahanyainginmengajar, Takpeduli yang lain Curriculum Vitae Nama : EkoPriyono,ST,MT. TTL : Jakarta 6 Maret 1978 Pendidikan : S1 TeknikMesin : S2 TeknikElektro Karier : • Kernet Bus MayasariBakti ( P26 & P 9BC ) • Blue Bird Taxi Driver • Senior Mechanic Hotel MercureSlipi, Jakarta • Engineering Associate The MayFlower Marriot Executive Apartment, Jakarta • Chief Engineer Hotel Acacia, Jakarta • Engineering Manager Hotel Crowne Plaza Jakarta • Chief Engineer Pakubuwono View Apartment, Jakarta • Chief Engineer Hotel Sedona, Manado • Regional Engineer PT Lor International Hotel, Solo • QMS Engineering Auditor Mulia Group, Jakarta • Building Manager Tamansari Lagoon Manado • Director Of Engineer The Sixsenses Bali Email : echoguardiola@gmail.com Phone : +6285311057362 • PLAN YOUR WORK & WORK YOUR PLAN • KNOWLEDGE IS USELESS UNLESS IMPLEMENTED & SHARED • DO THE BEST GOD WILL DO THE REST Plan Your Work & Work Your Plan , Eko Priyono

  4. Bio Data Name : Eko Priyono Email : echoguardiola@gmail.com Hp : 085311057362 • UntukSaudaraku yang Muslim, mohonkeihklasannyamembacakansurat Al Fatihahuntuk : AlmarhumahIbundaSyamsiyahBintiAtmoSuwito, Semoga di terimasemuaamalibadahnyadan di lapangkankuburnya, Aamiin • KarenatanpaBeliausayatidakmungkinbisaBerbagiIlmudengan Kalian. • Untuksaudaraku yang Non Muslim silahkanberdo’amenurutkeyakinanmasing-masing Terimakasih No Compromise With Safety , Eko Priyono Fight agains the stupidity , Eko Priyono

  5. Fight agains the stupidity , Eko Priyono

  6. They Don’t Know !!! Why Peoples Make a Mistakes ? They Don’t CARE !!! If They Don’t Know : Let’s Learn Together If They Don’t Care : Ke laut aja lu !!!#Gue Mah Emang Gitu Orangnya wkwkwkwk Fight agains the stupidity , Eko Priyono

  7. Fight agains the stupidity , Eko Priyono

  8. Agenda Mempelajari Electrical Preventive Maintenance untuk lingkungan kerja yang lebih aman.

  9. Ayo oom –oom & tante kita pelajari Apakah EPM. Keuntungan EPM. Komponendari EPM Perencanaan Program EPM Dasar-dasar EPM

  10. Inga’-Inga’ Fungsiperalatan safety biarnggaklupa • MencegahKerusakan • Melokalisirkerusakan • MelindungiMahlukHidup 10 No Compromise With Safety , Eko Priyono

  11. Apakah EPM ? • EPM Adalah suatu system yang mutlak di perlukan untuk menjamin Kehandalan electrical system. • When Where How Why….. Only God Knows…. Kita gak pernah tahu kapan akan ada masalah Fight agains the stupidity , Eko Priyono No Compromise With Safety , Eko Priyono

  12. Fakta 2 EPM • Electrical Systems Begin To Deteriorate Once They Are Built / Installed • Performance and Life Expectancy of Electrical Systems Decline With Environmental Conditions, Overload Conditions, and Excessive Duty Cycles • Principal Reason For Electrical System Failure Is Failure To Maintain • Dependable Designs Require Maintenance To Keep Them Dependable • Average of Six (6) Hours of Business Interruption Caused By Each Electrical Failure In Your Electrical System - (Laskey 2012) • Failure Rate Is Three (3x) Higher For Electrical Equipment That Is Not Part of An Electrical Preventative Program - (HSB 2010) • The Risk of An Unscheduled Electrical Failure Can Be Reduced By 66% With An Effective Preventative Maintenance Program - (HSB 2010) Gak Tau Sinau Fight agains the stupidity , Eko Priyono

  13. EPM statistik Fight agains the stupidity , Eko Priyono

  14. Apakah EPM itu? • Process of Inspecting, Testing, Analyzing, Servicing, and Mitigating Risks Associated with Electrical Systems and Equipment With The Purpose of Maintaining Safe Operations and Production By Reducing or Eliminating System Interruptions or Equipment Breakdown Fight agains the stupidity , Eko Priyono

  15. Benefit EPM CATEEEET…Emangnyautangdoang yang di catet Improves Safety For Facility and Technicians Provides Assurance That Protective Devices Will Function Safely Clears Fault Conditions (Short Circuits, Overloading, Ground Faults, etc.) Arc-Flash Calculations Assume Equipment Is Maintained Calculation Required For Operation / Inspection and Selection of Proper PPE Fight agains the stupidity , Eko Priyono

  16. Benefit EPM Provides Higher Level of Reliability / Dependability Reduces Risk of Equipment / System Failure Minimizes Property Loss Claims / Lowers Insurance Premiums Minimizes Losses in Production / Service To Customers Fight agains the stupidity , Eko Priyono

  17. Benefit EPM Strengthens Operational Learning / Training of Electrical System Observe Reactions of Electrical, Mechanical, and Control Systems Enables Equipment / System To Operate At Peak Efficiency 1% - 3% Energy Savings Over Non-Maintained Equipment Assists With Diagnostic / Troubleshooting Provides State of Equipment at a Particular Date / Time Fight agains the stupidity , Eko Priyono

  18. Benefit EPM Controls Equipment Repair / Replacement Expenses –Equipment Maintenance Can Be Budgeted / Tracked –Implement Changes / Correct Deficiencies Under Controlled Conditions –Reduces Emergency Repair / Replacement Expenditures GimanaOom, Aman Panel Listriknya ? Fight agains the stupidity , Eko Priyono

  19. Benefit EPM Fight agains the stupidity , Eko Priyono

  20. EPM Program Components • Qualified Personnel • Technical Competence • Understand / Update One-Line / P&ID Diagrams & Equipment Layouts • Survey / Analyze Condition / Criticality Nature of Equipment • Knowledge of Associated Mechanical / Control Processes / Systems • Generate Detailed Methods of Procedure’s (MOP) • Generate Daily Walk-Thru Checklists / Emergency Procedures • Assess System Hazards (Arc-Flash, Environmental) • Understand / Update System Studies (Coordination, TCC’s, Arc-Flash) • Inspect Equipment for Physical Signs of Damage • Ability to Make Decisions During Procedures Fight agains the stupidity , Eko Priyono

  21. EPM Program Components • Administrative / Supervisory Competence • Planning and Development of Long Range System Objectives • Communicate With Management / Customers / Technicians • Execute Methods of Procedure’s (MOP) • Manage and Supervise Technicians / Contractors • Keep Track of Budgets / Invoicing / Follow-up With Action Items • Manage O&M Manuals and Manufacturer Wiring Diagrams • Serve as Electrical Systems Coordinator (ESC) During Procedures • Ability To Make Decisions During Procedures Fight agains the stupidity , Eko Priyono

  22. EPM Program Components • Routine Inspections (Regularly Scheduled) • Daily Walk-Throughs / Checklists • Detailed Inspections / Testing (Programmed Scheduled) • Database Management Tools (DataStream 7i) • Analysis of Testing Reports • Both Current and Past • Recommended Corrective Measures / Action Items • Implementation of Corrective Measures / Action Items • Record Keeping / Trending – Database Management Tools (DataStream 7i) – Both Hard & Soft Copies Fight agains the stupidity , Eko Priyono

  23. Planning an EPM Program • Gather Support / Funding / Commitment From Management • Survey All Systems / Equipment • Perform Failure Mode Effects Analysis (FMEA) • Safety of Personnel / Technicians • Uniqueness of System / Equipment • Impacts to Production / Service To Customers System / Equipment Redundancy (N+1) • Determine Maintenance Intervals Based On The Following • Importance / Critical Nature of Equipment • Requirements of Manufacturer • Age of Equipment • Number of Operations / Duty Cycle • Demand / Load Conditions – Environment Fight agains the stupidity , Eko Priyono

  24. Planning an EPM Program • Determine Resources / Staffing Requirements • Management of Program Shall Always Be Performed Internally • Timeline to Perform Maintenance (1 Week or 3 Months) • Insourcing • - Ownership / Calibration of Equipment • - Size of System • - Impact to Production / Service to Customers Fight agains the stupidity , Eko Priyono

  25. Planning an EPM Program • Outsourcing • - Define Scope of Work / Testing Specification • - Regularly Engaged In Electrical Testing (Minimal of 5 Yrs.) • - NETA Certified / OSHA Trained / NFPA 70E Trained • - Proof of Equipment Calibration Program • EPM From Maintenance Department of Equipment Manufacturer • - Specialty Items • EPM From Independent Testing Firm • -Knowledge of Numerous Manufacturers Fight agains the stupidity , Eko Priyono

  26. EPM Fundamentals Keep It Tight – Cause / Effect • Vibration, Expansion / Contraction of Components With Load • Increases Contact Resistance, Produces Abnormal System Reactions – Infrared Survey • Requires Exposure To Arc-Flash Hazard No Compromise With Safety , Eko Priyono

  27. EPM Fundamentals – Torque Wrench • Tighten To Manufacturers Recommendations – Low Resistance Ohmmeter (DLRO) • Valuable For Concealed Bussing • Keep It Dry – Cause / Effects • Humidity, Condensation, Chemicals, Oils, Etc. • Accelerates Oxidation Process, Increases Contact Resistance, Shorts Equipment – Wipe Down • Lint-Free Rags • Cleaning Agent (Non-Flammable, Non-Corrosive To Electrical Materials

  28. EPM Fundamentals • Keep It Clean – Cause / Effect • Dirt, Dust, Lint, Chemicals, Metallic Particles, Oils, Etc. • Clogs Equipment Cooling Means, Creates Fire Hazards, Increases Contact Resistance – Wipe Down • Lint-Free Rags • Cleaning Agent (Non-Flammable, Non-Corrosive To Electrical Materials) – Vacuum / Brush • NEVER Use Compressed Air Fight agains the stupidity , Eko Priyono No Compromise With Safety , Eko Priyono

  29. EPM Fundamentals – Change Air Filters • Washable Filters Shall Be Dry Before Being Placed In Service  Keep It Friction Free – Cause / Effect • Prohibits Operation of Equipment, Increases AF Hazard, Increases Contact Resistance Fight agains the stupidity , Eko Priyono No Compromise With Safety , Eko Priyono

  30. – Lubricating Spray • Non-Flammable, Non-Corrosive To Electrical Materials – Contact Grease – Cover All Holes / Unused Penetrations • Arc-Flash Hazard From Falling Foreign Objects • Foreign Animals (Ants, Rats, Squirrels, Snakes, etc.) – Keep Insulators Away From Sharp Objects Fight agains the stupidity , Eko Priyono

  31. UdahDuluYaak, Kapan-kapansambunglagi. Fight agains the stupidity , Eko Priyono

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