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Transport of the CLIC Modules and Elements

Transport of the CLIC Modules and Elements. CLIC Workshop October 2007 Two Beam Hardware and Integration Working Group Keith Kershaw (CERN). Contents. Introduction - Transport system integration into design Example of LHC cryodipole installation

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Transport of the CLIC Modules and Elements

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  1. Transport of the CLIC Modules and Elements CLIC Workshop October 2007 Two Beam Hardware and Integration Working Group Keith Kershaw (CERN)

  2. Contents • Introduction - Transport system integration into design • Example of LHC cryodipoleinstallation • Some lessons learned from LHC – application to CLIC integration Keith Kershaw (CERN) Oct 2007

  3. Introduction - Transport system integration into design • Main concern for today’s meeting is transport in the tunnel • Key items to transport 1) Modules, module supports 2) Transfer line /roof elements 3) Injection rings, loops 4) Turnaround elements 5) Drive beam dump approx 50,000 items with declared weights of max 2 tonnes to be installed within two year period (logistics!) Don’t forget racks, cables, cooling and ventilation, supports… Keith Kershaw (CERN) Oct 2007

  4. Need to consider all phases: • Delivery of components • Assembly • Test • Storage (LHC experience –this will be needed) • Transfer to shaft (road transport) • Lowering (crane or lift ?) • Loading underground • Transport along tunnel (co activities) • Unloading / Transfer onto supports (time constraints) • Removal for repair Keith Kershaw (CERN) Oct 2007

  5. Difficulties for LHC cryodipole tunnel transport / installation • Space • Laterally during transport and unloading • Underneath when placing on supports • Transport and installation blocks tunnel • Overlapping interconnects (horizontal transfer) • Fragility (cold feet) • Proximity of support and lifting points • Precise positioning needed to put on jacks • One lowering shaft for whole ring Keith Kershaw (CERN) Oct 2007

  6. Difficulties for LHC cryodipole tunnel transport / installation Implications • Separate transport, unloading and transfer equipment • Complex (prototype) very compact equipment • Shocklog monitoring of each magnet • Approx 2hours to unload • Complicated logistics Keith Kershaw (CERN) Oct 2007

  7. LHC Cryodipole installation sequence Keith Kershaw (CERN) Oct 2007

  8. Keith Kershaw (CERN) Oct 2007

  9. Keith Kershaw (CERN) Oct 2007

  10. Keith Kershaw (CERN) Oct 2007

  11. Lift magnet Keith Kershaw (CERN) Oct 2007

  12. Keith Kershaw (CERN) Oct 2007

  13. Keith Kershaw (CERN) Oct 2007

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  21. Keith Kershaw (CERN) Oct 2007

  22. Roll unloading equipment under magnet Keith Kershaw (CERN) Oct 2007

  23. Keith Kershaw (CERN) Oct 2007

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  26. Keith Kershaw (CERN) Oct 2007

  27. Keith Kershaw (CERN) Oct 2007

  28. Keith Kershaw (CERN) Oct 2007

  29. Keith Kershaw (CERN) Oct 2007

  30. Lift magnet Keith Kershaw (CERN) Oct 2007

  31. Withdraw trailer Keith Kershaw (CERN) Oct 2007

  32. Keith Kershaw (CERN) Oct 2007

  33. Keith Kershaw (CERN) Oct 2007

  34. Lower magnet Keith Kershaw (CERN) Oct 2007

  35. Keith Kershaw (CERN) Oct 2007

  36. Keith Kershaw (CERN) Oct 2007

  37. Keith Kershaw (CERN) Oct 2007

  38. Keith Kershaw (CERN) Oct 2007

  39. Install transfer tables Keith Kershaw (CERN) Oct 2007

  40. Keith Kershaw (CERN) Oct 2007

  41. Withdraw unloading equipment Keith Kershaw (CERN) Oct 2007

  42. Measure positions Keith Kershaw (CERN) Oct 2007

  43. Transfer onto supports Keith Kershaw (CERN) Oct 2007

  44. Keith Kershaw (CERN) Oct 2007

  45. Keith Kershaw (CERN) Oct 2007

  46. Keith Kershaw (CERN) Oct 2007

  47. Re-connect convoy Keith Kershaw (CERN) Oct 2007

  48. Go to get the next one Keith Kershaw (CERN) Oct 2007

  49. LHC Collimator transport and installation – trailer-crane Keith Kershaw (CERN) Oct 2007

  50. Prepare to unload Keith Kershaw (CERN) Oct 2007

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