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Honeywell New Zealand

. Meadow Lea Foods - Food Solutions. Company: Meadow Lea FoodsLocation: Auckland, New ZealandProcess:Manufacturing Margarine, Cooking Oils and processing Dairy ProductsNeeds:Improve Quality

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Honeywell New Zealand

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    1. Honeywell New Zealand

    3. Meadow Lea Foods - Process

    4. Meadow Lea Foods - Automation

    5. Meadow Lea - Flow Diagram

    6. Meadow Lea Foods - Control Solution

    7. Meadow Lea Foods - Blend Phase Detail

    8. Meadow Lea Foods - Summary The Control System solution has been in operation for 7 years and keeps on expanding With the Batch solution, the consistency of recipe production, operator effectiveness, and quality reporting has improved by 100% The Batch User Interface means minimum training for Operators when introducing new recipes Batch History has provided essential data for Quality reporting, and meeting the strict demands of Food & Beverage Regulations in New Zealand The remote access function improved site support and reduced maintenance costs

    9. Cavalier Bremworth - Carpet Solutions

    10. Cavalier Bremworth - Process

    11. Cavalier Bremworth - Winding

    12. Cavalier Bremworth - Beaming

    13. Cavalier Bremworth - Tufting

    14. Cavalier Bremworth - Control Solution

    15. Cavalier Bremworth - Batch Control Batches are specified from the Planning Department, and downloaded to the PlantScape system. Operators login before operating machines. The Batch ID is checked, and the operator productivity and machine efficiency is tracked. Each machine has a selection of “downtime” codes for tracking machine performance. Statistical data is reviewed to determine problem machines, and focus on reducing bottlenecks. Each machine has its own "Batch Control" program that is designed to guide the operator when starting/stopping batches. Each “Batch Control” program has logic steps and plant feedback to minimize error and maximize productivity.

    16. Cavalier Bremworth - Carpet Solutions

    17. Cavalier Bremworth - Carpet Solutions

    18. Cavalier Bremworth - Summary The Control System solution has been in operation for nearly 6 years and keeps on expanding Cavalier Bremworth achieved excellent results: Reducing the number of operators and maintenance staff by 50% Increasing productivity by over 150% (by identifying machine downtime trends, focusing on Operator training, and providing operators with productivity information). This is a unique system, tailored for this application. But the principles can be applied to any industry.

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