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CHAPTER 6: MECHANICAL PROPERTIES PowerPoint PPT Presentation


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CHAPTER 6: MECHANICAL PROPERTIES. ISSUES TO ADDRESS. • Stress and strain : What are they and why are they used instead of load and deformation?. • Elastic behavior: When loads are small, how much deformation occurs? What materials deform least?.

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CHAPTER 6: MECHANICAL PROPERTIES

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Chapter 6 mechanical properties l.jpg

CHAPTER 6: MECHANICAL PROPERTIES

ISSUES TO ADDRESS...

• Stress and strain: What are they and why are

they used instead of load and deformation?

• Elastic behavior: When loads are small, how much

deformation occurs? What materials deform least?

• Plastic behavior: At what point do dislocations

cause permanent deformation? What materials are

most resistant to permanent deformation?

• Toughness and ductility: What are they and how

do we measure them?

1


Elastic deformation l.jpg

ELASTIC DEFORMATION

1. Initial

2. Small load

3. Unload

Elastic means reversible!

2


Plastic deformation metals l.jpg

PLASTIC DEFORMATION (METALS)

1. Initial

2. Small load

3. Unload

Plastic means permanent!

3


Engineering stress l.jpg

ENGINEERING STRESS

• Tensile stress, s:

• Shear stress, t:

Stress has units:

N/m2 or lb/in2

4


Common states of stress l.jpg

COMMON STATES OF STRESS

• Simple tension: cable

Ski lift(photo courtesy P.M. Anderson)

• Simple shear: drive shaft

Note: t = M/AcR here.

5


Other common stress states 1 l.jpg

OTHER COMMON STRESS STATES (1)

• Simple compression:

(photo courtesy P.M. Anderson)

Note: compressive

structure member

(s < 0 here).

(photo courtesy P.M. Anderson)

6


Other common stress states 2 l.jpg

OTHER COMMON STRESS STATES (2)

• Bi-axial tension:

• Hydrostatic compression:

Pressurized tank

(photo courtesy

P.M. Anderson)

(photo courtesy

P.M. Anderson)

s< 0

h

7


Engineering strain l.jpg

ENGINEERING STRAIN

• Tensile strain:

• Lateral strain:

• Shear strain:

Strain is always

dimensionless.

8


Stress strain testing l.jpg

STRESS-STRAIN TESTING

• Typical tensile specimen

• Typical tensile

test machine

Adapted from Fig. 6.2,

Callister 6e.

• Other types of tests:

--compression: brittle

materials (e.g., concrete)

--torsion: cylindrical tubes,

shafts.

Adapted from Fig. 6.3, Callister 6e. (Fig. 6.3 is taken from H.W. Hayden, W.G. Moffatt, and J. Wulff, The Structure and Properties of Materials, Vol. III, Mechanical Behavior, p. 2, John Wiley and Sons, New York, 1965.)

9


Linear elastic properties l.jpg

LINEAR ELASTIC PROPERTIES

• Modulus of Elasticity, E:

(also known as Young's modulus)

• Hooke's Law:

s = Ee

• Poisson's ratio, n:

metals: n ~ 0.33

ceramics: ~0.25

polymers: ~0.40

Units:

E: [GPa] or [psi]

n: dimensionless

10


Other elastic properties l.jpg

OTHER ELASTIC PROPERTIES

• Elastic Shear

modulus, G:

simple

torsion

test

t = Gg

• Elastic Bulk

modulus, K:

pressure

test: Init.

vol =Vo.

Vol chg.

= DV

• Special relations for isotropic materials:

11


Young s moduli comparison l.jpg

YOUNG’S MODULI: COMPARISON

Graphite

Ceramics

Semicond

Metals

Alloys

Composites

/fibers

Polymers

E(GPa)

Based on data in Table B2,

Callister 6e.

Composite data based on

reinforced epoxy with 60 vol%

of aligned

carbon (CFRE),

aramid (AFRE), or

glass (GFRE)

fibers.

12


Useful linear elastic relations l.jpg

USEFUL LINEAR ELASTIC RELATIONS

• Simple tension:

• Simple torsion:

• Material, geometric, and loading parameters all

contribute to deflection.

• Larger elastic moduli minimize elastic deflection.

13


Plastic permanent deformation l.jpg

PLASTIC (PERMANENT) DEFORMATION

(at lower temperatures, T < Tmelt/3)

• Simple tension test:

14


Yield strength s y l.jpg

YIELD STRENGTH, sy

• Stress at which noticeableplastic deformation has

occurred.

when ep = 0.002

15


Yield strength comparison l.jpg

YIELD STRENGTH: COMPARISON

Room T values

Based on data in Table B4,

Callister 6e.

a = annealed

hr = hot rolled

ag = aged

cd = cold drawn

cw = cold worked

qt = quenched & tempered

16


Tensile strength ts l.jpg

TENSILE STRENGTH, TS

• Maximum possible engineering stress in tension.

Adapted from Fig. 6.11, Callister 6e.

• Metals: occurs when noticeable necking starts.

• Ceramics: occurs when crack propagation starts.

• Polymers: occurs when polymer backbones are

aligned and about to break.

17


Tensile strength comparison l.jpg

TENSILE STRENGTH: COMPARISON

Room T values

Based on data in Table B4,

Callister 6e.

a = annealed

hr = hot rolled

ag = aged

cd = cold drawn

cw = cold worked

qt = quenched & tempered

AFRE, GFRE, & CFRE =

aramid, glass, & carbon

fiber-reinforced epoxy

composites, with 60 vol%

fibers.

18


Ductility el l.jpg

DUCTILITY, %EL

• Plastic tensile strain at failure:

Adapted from Fig. 6.13, Callister 6e.

• Another ductility measure:

• Note: %AR and %EL are often comparable.

--Reason: crystal slip does not change material volume.

--%AR > %EL possible if internal voids form in neck.

19


Toughness l.jpg

TOUGHNESS

• Energy to break a unit volume of material

• Approximate by the area under the stress-strain

curve.

20


Hardness l.jpg

HARDNESS

• Resistance to permanently indenting the surface.

• Large hardness means:

--resistance to plastic deformation or cracking in

compression.

--better wear properties.

Adapted from Fig. 6.18, Callister 6e. (Fig. 6.18 is adapted from G.F. Kinney, Engineering Properties

and Applications of Plastics, p. 202, John Wiley and Sons, 1957.)

21


Hardening l.jpg

HARDENING

• An increase in sy due to plastic deformation.

• Curve fit to the stress-strain response:

22


Design or safety factors l.jpg

DESIGN OR SAFETY FACTORS

• Design uncertainties mean we do not push the limit.

• Factor of safety, N

Often N is

between

1.2 and 4

• Ex: Calculate a diameter, d, to ensure that yield does

not occur in the 1045 carbon steel rod below. Use a

factor of safety of 5.

5

23


Summary l.jpg

SUMMARY

• Stress and strain: These are size-independent

measures of load and displacement, respectively.

• Elastic behavior: This reversible behavior often

shows a linear relation between stress and strain.

To minimize deformation, select a material with a

large elastic modulus (E or G).

• Plastic behavior: This permanent deformation

behavior occurs when the tensile (or compressive)

uniaxial stress reaches sy.

• Toughness: The energy needed to break a unit

volume of material.

• Ductility: The plastic strain at failure.

Note: For materials selection cases related to mechanical behavior, see slides 22-4 to 22-10.

24


Announcements l.jpg

ANNOUNCEMENTS

Reading:

Core Problems:

Self-help Problems:

0


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