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6. The corrosion of metals Metals are unstable in oxygen; all metals form oxide.
The kinetics of metal oxidation is often determined by the adhesion and integrity of the metal oxide skin that can form on metals.
Steel, aluminum, titanium, and copper are examples of such active-passive metals.
A metal-oxide enhancer coating is a smart coating.
7. Automotive (steel)
8. Infrastructuredetecting metal corrosionin embedded orinaccessible structures
9. Current practice in metal protection Barrier coatings, stable polymer coatings that prevent oxidants from from contacting metal
Cathodic coatings, rich primer paints that comprise sacrificial zinc or aluminum in electrical contact with substrate metal
Inhibitive coatings, primer paints that typically comprise SrCrO4 that forms an adherent, passivating metal oxide
Metal pretreatments, phosphates, chromates, oxides, prolong the life of barrier coatings through better adhesion
14. B. Wessling, Advanced Materials 1994 6, 226 andW-K Lu, R. Elsenbaumer, and B. Wessling, Synthetic Metals 1995 71, 2163 Passivation of metals by coating with polyaniline, corrosion potential shift and morphological changes
Polyaniline, applied as a dispersion or in lacquers, was coated on iron, stainless steel, and copper metals.
Metals coated with polyaniline dispersions showed enhanced passivity: more positive open circuit potentials and lower current densities at anodic bias.
Potentiodynamic polarization provide evidence of enhanced passivity.
15. Protonic “doping” of polyaniline:the 2-step formation of a bipolaron
19. Aluminum deposited on poly(3-octylthiophene) W. R. Salanek, Rep. Prog. Phys. 1991, 54, 1215
Aluminum metal near the metal-polymer interface is electron deficient.
20. XPS data indicating charge transfer between polyaniline and steel M. Fahlman, X. Crispin, J. A. O. Smallfield, R. Lazzaroni, J. L. Bredas, S. Li., Y. Wei, and A. J. Epstein, in Electroactive polymers for corrosion control, 2003, American Chemical Society, P. Zarras, J. Stenger-Smith, Y. Wei, eds.
Iron vapor deposited on PANI-EB shows higher energy Fe(2p) photoelectrons; changes in N(1s) photoelectron line shapes.
B. Beard and P. Spellane, Chem. Mater. 1997, 9, 1949:
PANI-EB coated on CRS substrate: changes in N(1s) photoelectron spectra consistent with reduction of PANI-EB to PANI-LEB
27. Polyaniline (LEB) and poly(2,6-dimethylphenylene ether)
31. ASTM B-117 data for PPE-coated aluminum alloy
44. Stop here
46. US markets for coatings that protect metals From costofcorrosion.com September 2004, citing US Dept of Commerce Bureau of Census
Protective Coatings Sold in the United States in 1997
Organic coating material sold 1.47 billion gallons $16.56 billion
(5.56 billion liters)
architectural coatings
product OEM coatings
special purpose coatings
miscellaneous paint products
Material for “corrosion coatings” 0.56 billion gallons $6.7 billion
(2.12 billion liters)
(Anti-corrosion materials costs are from 4 to 20% of the total cost of application.)
47. Molecular structures of ICPs