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svpp introduction presentation - ircr manufacturing

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svpp introduction presentation - ircr manufacturing

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    3. The SVPP process This is a new process which will be used by IR Unicov and all Thermo King plants to approve supplier components for use in Production. This process is applicable to any supplier of components to IR Unicov production facility regardless if they are custom fabricated parts or off-the-shelf items. Supplier ownership of the conformity and quality to IR standards is vital to our efforts in building top quality Industrial and climate control equipment.

    4. When will this process be used? When a new component is being integrated into the plant.(Each facility will have to approve the new component). When an existing component is going to be manufactured by a new supplier. When the existing supplier has changed any process significantly (e.g. part to be manufactured in a new facility, on a new machine, a new sub-supplier etc.). A new tool or mould is used. When a component has had a revision change.

    5. Sub-Suppliers

    6. Main Requirements All new components will require the following. IRCR Part submission warrant. A Master Sample for the plants using the component. Dimensional Report Any material performance and durability tests as required by the IR spec. Control Plan.(For basic items such as spacers, foam blocks and other other non precision items overall control plan will suffice) In addition to the above critical components we may require the following for precision items: Process Capability Study Appearance Report. FMEA Process Flow Diagram. Supplier Design Records.

    7. Part submission Warrant

    8. Dimensional Report

    9. Other documentation AIAG documentation is to be used as a guideline for control plans, FMEAs etc.. These can be easily sourced on www.aiag.org. In the event that supplier may have existing formats of documentation which cover this then they may use this if they convey sufficiently the requirements for approval of the part.

    10. Process consideration

    11. Where to get this supplier information? All information and reports are on www.IRCR.cz This also includes a detailed work instruction for suppliers which describes how to prepare documentation and parts for approval. Letters of introduction have already been sent out to some suppliers. This letter can also be seen on the IRCR Internet pages.

    12. Controls and measures on the process New part numbers supplied which are not approved. Comparing receipts against part numbers on the lotus notes database (SVPP data base of documentation). Parts supplied from unapproved sources. Parts awaiting full approval.

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