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COORDINATION of QUALITY CONCERNS for the AMERICAN AEROSPACE INDUSTRY. Jack Fletcher Senior Quality Technical Fellow Lockheed Martin Corp. NASA QLF Sept. 2002. GOVERNMENT DIRECT INTERFACES. CONTRACTUAL / REGULATORY. REGULATORY. Tier 1 Vehicle / Propulsion / System Integration / PAH.

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Coordination of quality concerns for the american aerospace industry

COORDINATION of QUALITY CONCERNSfor the AMERICAN AEROSPACE INDUSTRY

Jack Fletcher

Senior Quality Technical Fellow

Lockheed Martin Corp.

NASA QLF

Sept. 2002


GOVERNMENT DIRECT INTERFACES

CONTRACTUAL/ REGULATORY

REGULATORY

Tier 1Vehicle / Propulsion / System Integration / PAH

NASA

FAA

Tier 2

Source Control/Software Dev./Major Assemblies

DCMA

Tier 3Source Control / Specialty Electronics / Wiring / Compnts

Tier 4 - Make to Print / Machine Shops/ Processors

Tier 5 - Distributors (Fasteners, Raw Materials, Commodities, Adhesives, Special Materials)

Tier 6 - Raw Materials (Castings, Forgings, Sheet, etc)

AEROSPACE SUPPLY CHAIN IS HIGHLY INTEGRATED


Industry Associationsfor Aerospace Quality

SAE - AAQGAIA - MMRCGAMAAIA - ADQMCAIAA

National Defense Industries

Government Elec. Ind Assoc

American Helicopter Soc

Aircraft Electronics Assoc.

AIA-Supplier Mgt CouncilARSA - Repair StationsAirline Transport Assoc.Airline Supplier Assoc

NASA

DoD / DCMA

Tier 1Vehicle / Propulsion / System Integration / PAH

FAA

NADCAP

Linkages between Government andIndustry overlap and may be in conflict


AS -ISfor FAA

Tier 1Vehicle / Propulsion / System Integration / PAH’s

FAA ISSUES /INDUSTRY INTERACTIONS

Industry IssuesProduction & AftermarketQuality Systems- Advisory Material- Industry Standards- Best Practices- Implementation of Standards

Regulatory Requirements- Advisory material - Regulatory Implementation

INDUSTRY ASSOCIATIONS

Airline Supplier Assoc.

AIA - Supplier Management Council

Aircraft Electronics Assoc.

American Repair Station Assoc.

AIA - MMRC, ADQMC

SAE - AAQG, NADCAP

GAMA

American Helicopter Soc

Airline Transport Assoc.


AS-IS FOR DoD / NASA

Tier 1Vehicle / Propulsion / System Integration / PAH’s

DoD / NASA/ DCMA ISSUES /INDUSTRY INTERACTIONS

Industry Issues- Contract terms and Conditions - Industry Oversight and Programs

Regulatory Requirements- FARs

Production & AftermarketQuality Systems & Standards- Industry Standards- Best Practices- Implementation of Standards- Single Process Initatives

INDUSTRY ASSOCIATIONS

AIA - ADQMC

AIA - Supplier Management Council

Aircraft Electronics Assoc.

National Defense Industries Assoc.

Government Elec. Ind Assoc.

Aircraft Electronics Assoc.

SAE - AAQG

SAE - NADCAP

AIAA




Quality Structure

FAA, DoD, NASA,Industry Executives

AIA Civil

Aviation

Council

AIA Executive Quality Steering Group

AIA Supplier

Management

Council

AIA Technical

& Operations

Council

Aeronautical

Repair Station

Association

Government

Electronics

Industry

Association

AECMA

(European AIA)

National

Defense

Industrial

Association

General

Aviation

Manufacturers

Association

Americas

Aerospace

Quality

Group

Civil Aviation

Manufacturing

& Maintenance

Committee

Defense & Space

Quality Committee

IAQG

FAA

DoD

NASA


Roles responsibilities
Roles & Responsibilities

  • Executive Quality Steering Group provides direction to the CAMMC, DSQC, and AAQG and executive level liaison to FAA, DoD, NASA

  • Individual Quality Group roles

    • CAMMC - industry leadership on civil aviation manufacturing and maintenance regulatory issues (FAA, JAA/EASA, etc.)

    • DSQC - industry leadership on government quality system issues (DoD, NASA)

    • AAQG - industry leadership for Quality Standards and Practices setting / publication and implementation


New aerospace quality coordination effort
New Aerospace Quality Coordination Effort

  • Creation of Separate “CIVIL, & SPACE & DEFENSE COMMITTEES” under AIA (incl. all associations)

    • Will meet to address unique needs of each industry segment within the framework of a coordinated Industry process. will include participation of all affected Industry organizations including FAA, DoD and NASA.

  • AAQG process will remain unchanged

    • AIA Committees will join with the AAQG to integrate strategy and develop the products and tools needed for implementation

    • AAQG responsible for common standards, tools and methods with supplementation for specific sector needs

  • Involve NADCAP Activities with AAQG

    • Special Process issues will be assigned to NADCAP and Quality Systems will be handled through the AAQG


Single voice for quality in aerospace industry
SINGLE VOICE FOR QUALITY IN AEROSPACE INDUSTRY

  • Will Eliminate overlap in Committees and Organizations

    • Reduction in resources and travel costs for participants

    • Eliminate redundant activities

  • Increase in Communications between Groups and Leadership

    • Focus customer and user information in many areas

    • Increase response and decision time for implementation

    • Obtain broader involvement of suppliers, customers and regulators

    • Better coordination / implementation of government / industry initiatives

  • Provide inputs and coordination for Global Quality Issues for the International Aerospace Quality Group


Organizational benefits to industry
ORGANIZATIONAL BENEFITS TO INDUSTRY

  • Executive Quality Steering Group

    • Clear senior level direction with supporting resources

    • Ability to challenge the status quo

    • Includes representation from Industry Associations

  • AIA managed business-line unique Committees (Civil, Defense and Space)

    • Involvement of all stakeholders - customers, suppliers and associations

    • "Authorized" linkage to political and government/regulatory organizations

    • Communication with a business-line and across parallel business-lines

    • Linkage to other AIA Councils and Industry Associations

  • Americas Aerospace Quality Group

    • Development of industry-wide (global) processes when appropriate

    • Linkage with international organizations and initiatives through the IAQG

    • Official alignment with an ANSI recognized Standards Development Organization (SAE)

    • Commitment to use products both internally and with suppliers

    • Formal linkage to the supplier community


Aaqg will perform integration function incl international
AAQG will perform Integration Function (incl International)

INDUSTRY QUALITY POSITIONS / ACTIONS

EXECUTIVE QUALITY STEERING GROUP

AMERICAS AEROSPACE

QUALITY GROUP

STRATEGY&RESOURCES

COMMUNICATIONS

VALIDATION

NADCAP

CIVIL AVIATION

SPACE

DEFENSE

STANDARDS

Working

Teams

Working

Teams

Working

Teams

Working

Teams


New aerospace quality coordination effort1
New Aerospace Quality Coordination Effort

Monday

Tuesday

Thursday

Wednesday

Working

Teams

AMERICAS AEROSPACE

QUALITY GROUP

EXECUTIVE QUALITY

GROUP

CIVILAVIATION

Working

Teams

DEFENSE

Working

Teams

NADCAPEXECUTIVEBOARDMEETING

SPACE

Working

Teams

Series of Structured Meetings in the Washington D.C. Area Twice a Year



IAQG

General Assembly Meetings

SJAC

SAE

AECMA

National

Trade

Associations

IAQG Organization Structure

IAQG

IAQG

Council

AECMA

QC

JAQG

AAQG


Aaqg will perform integration function
AAQG will perform Integration Function

NADCAP

AMERICAS AEROSPACE

QUALITY GROUP

STANDARDS, BEST PRACTICES, AGREEMENTS

CIVIL AVIATIONQUALITYCOMMITTEE

DEFENSEQUALITYCOMMITTEE

SPACEQUALITYCOMMITTEE


Quality committees qacs
Quality Committees (QACs)

  • Membership:

    • Company Quality Managers

      • Representing respective sector

    • Industry Associations & Trade Groups

    • FAA Managers (Civil Sector)

    • DoD representatives (Defense sectors)

      • Office of Sec Def

      • DCM / DLA

      • Air Force / Army / Navy

    • NASA Quality Managers (Space Sector)

  • Chairperson

    • Selected by the committee

    • Rotates every 2 years


Aia aerospace executive quality steering group
AIA Aerospace Executive Quality Steering Group

  • Membership:

    • Government Members (3 or 4)

      • FAA - AIR 200, AIR 300

      • DoD / DCMA

      • NASA

    • Industry Members (Executive level minimum)

      • Industry Members ( 5 or 6)

      • Airlines (1 or 2)

      • Suppliers (2)(large & small)

    • Sector Representatives - AIA Liaison

      • Chair - AAQG

      • Chair of AIA Civil, Defense, Space QACs & NADCAP SC

Including Aftermarket Supportand Supplier Representation

Proposed Members


Aerospace industry associations
Aerospace Industry Associations

  • SAE – Society of Automotive Engineers

    • AAQG – Americas Aerospace Quality Group (G-14)

    • PRI – Performance Review Institute

      • NADCAP –

  • IAQG – International Aerospace Quality Group

  • AIA – Aerospace Industries Association

    • ADQMC – Aviation & Defense Quality Management Committee

    • MMRC – Manufacturing, Maintenance and Repair Committee

    • SMC – Supplier Management Council

  • GAMA – General Aviation Manufacturers Association

  • AIAA – American Institute of Aeronautics and Astronautics

  • NDIA – National Defense Industries Association

  • AHS – American Helicopter Society

  • AEA – Aircraft Electronics Association

  • ARSA – Aircraft Repair Station Association

  • ATA – Airline Transport Association

  • ASA – Airline Suppliers Association

  • AECMA – European Association of Aerospace Industries


Aerospace quality standards
Aerospace Quality Standards

  • AS 9100 Aerospace Quality Management System

    • AS 9101 (AS 9100 checklist)

  • AS 9010 Aerospace Inspection System

  • AS 9102 First Article Inspection Requirements

  • AS 9103 Management of Key Characteristics

  • AS 9106 Deliverable Software / Firmware

  • AS 9110 Quality System for Aerospace Repair Stations

    • AS 9111 (AS 9110 checklist)

  • AS 9120 Aerospace Stockist Distributor Quality Requirements

    • AS 9121 (AS 9120checklist)

  • EN 9130 Records Retention

  • AS 9131 Nonconformance Documentation (Concession form)

  • AS 9132 2-D Part Marking Quality Requirements

  • AS 9133 Product Qualification

  • AS ???? Non-Deliverable Software

  • AS ???? Control of Digital Data

  • AS ???? Calibration System Requirements for Aerospace

  • AS ???? Acceptance Sampling for Aerospace

  • AS ???? Operator Self-Verification Program Requirements


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