ETHERNET Powerlink

ETHERNET Powerlink PowerPoint PPT Presentation


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2. e100 Ethernet Machine Control. Real-time Ethernet controlTCP/IP and Ethernet RAWSimple controller to drive cablingMulti-axis motion controlMint

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ETHERNET Powerlink

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1. ETHERNET Powerlink Jon Hampshire & Stuart Bratton UK Application Engineering Bristol England

2. 2 e100 Ethernet Machine Control Real-time Ethernet control TCP/IP and Ethernet RAW Simple controller to drive cabling Multi-axis motion control Mint® Machine intelligent software Centralized / distributed architecture EPL / CAN IO expansion Drive integrated positioning functions Universal Encoder Interface Linear / rotary servo and vector motor control Autotuning or all control loops Total network visibility

3. 3 MicroFlex e100 Additional Info AC Supply 105 - 230VAC 50/60Hz 3A, 6A, 9Amp, 200% peak for 3 Seconds ETHERNET Powerlink with integrated 2 port hub for ease of daisy chain Integrated CANopen Manager control I/O devices I/O Process image can be mapped onto Ethernet back to manager Space vector Modulation (SVM) - Rotary and Linear motors Auto-tuning system simplifies setup, tunes position loop in addition to inner control loops and motor identification functions Software Digital filters eliminate resonance and improve system performance On board digital I/O perform standard drive logic tasks and positioning axes tasks such as registration, home sensors, limits etc (software configured functions). Additional Info AC Supply 105 - 230VAC 50/60Hz 3A, 6A, 9Amp, 200% peak for 3 Seconds ETHERNET Powerlink with integrated 2 port hub for ease of daisy chain Integrated CANopen Manager control I/O devices I/O Process image can be mapped onto Ethernet back to manager Space vector Modulation (SVM) - Rotary and Linear motors Auto-tuning system simplifies setup, tunes position loop in addition to inner control loops and motor identification functions Software Digital filters eliminate resonance and improve system performance On board digital I/O perform standard drive logic tasks and positioning axes tasks such as registration, home sensors, limits etc (software configured functions).

4. 4 MotiFlex Features Ethernet Powerlink real-time technology Multi-Axis drive platform DC shared supply (efficiency and installation cost savings) Brushless servo and closed loop vector (software configured - same hardware) Centralized / decentralized / distributed architectures Hi-performance motion control Modular design – plug-in expansion options Flexibility – Motor types, feedback choice, programmable options, communications Small footprint and minimal panel depth

5. 5 MotiFlex e100 Option Slots 2 option slots top/bottom faces Provides future proof expansion Fieldbus cards include - EthernetIP, Modbus TCP, ProfiNet I/O Profibus DP, DeviceNet Only fits into Slot 1 Mint Option Card Embed single or multi-axis control Distributed control Coordinate axes via drives Powerlink interface Full NextMove capability Only fits in Slot 1 I/O cards digital and analog Fit in any option slot Feedback Option Cards Encoder or Resolver

6. 6 Mint Option Card motion capabilities include -

7. 7 Mint Option Card Single axis motion control with standard Ethernet interface NextMove DSP Core performance Mint multitasking software Advanced motion and Ethernet networking (TCP/IP or Modbus TCP via Mint interpreter) Multi-axis motion module 4 axes of coordinated motion Additional devices on CAN / Powerlink Fieldbus connectivity via other drive(s) for share of application data

8. 8 Fieldbus Options – Gateway Concept Plug-in fieldbus option cards A single fieldbus module ‘gateway’ approach Provides integration with other systems such as PLC’s Simple data exchange of I/O or machine recipe information e.g. length, speed etc Provides access to system variables by process data exchange Support for many fieldbus standards using Anybus® CompactCom products from HMS Ethernet/IP (AN00173) Modbus-TCP (AN00174) ProfiNet-IO (AN00172) Profibus DPV1 (AN00171) DeviceNet (AN00170)

9. 9 Baldor e100 Solutions – Scalable and Flexible

11. 11 MicroFlex e100 – Additional Capabilities

12. 12 MicroFlex Mint On Board motion capabilities include -

14. Full multi-tasking program support

15. Variety of PLC Interface methods

17. 17 MotiFlex e100 Additional Capabilities

18. 18 MotiFlex Mint On Board motion capabilities include -

19. 19 Generic Drive Control Interface Standard (pre-written) Mint program providing most functions required for simple positioning/indexing applications Interface to any third party PLC via Fieldbus Option Card (e.g. Ethernet/IP) Allows PLC to command motion very easily (PLC code can be as simple as writing to what appears to be an output bit or word) PLC reads pre-defined status information (enabled, fault, homed, current, velocity, following error etc..) Mint program can be customised if required See Application Note AN00188 for full details, Mint program and example Rockwell PLC setup/code

21. Additional PLC Connectivity via FOC

22. Direct Control of Motion from PLC

23. Customisable Mint Template

24. Customisable Application Parameters

25. 25 Mint On Board Limitations No support for complex motion commands… FLY FOLLOWs other than position lock mode (and only position lock mode only available on MotiFlex e100) SPLINE CAM CONTOURxxx FEEDRATExxx TRIGGERxxx MOVEOUTX, MOVEPULSEOUTX etc… As there is no support for FEEDRATE then SPEED/ACCEL/DECEL cannot be changed during a move No support for commands like PULSEOUTX Refer to Help file – In general, select ‘MotiFlex e100’ to determine if keyword supported (if Help file states Mint Option Card is required then not supported by MOB)

26. Summary of Mint On Board Applications Simple single axis motion (alternative to Flex+ drive) Cut to length Pick and place Rotary table Indexer Point to point motion Retrofit or servo expansion Replace a competitor or add an additional servo axis to an existing system Create communications protocols to interface with existing control system Produce custom motion system in a compact easy to install package Control competitors motors Distributed networks systems Modular designs for large complex systems Utilise available machine space local to the motor Reduce expensive motor cabling Process control systems Large manufacturing lines Break into large OEM market Compatibility with large PLC manufacturers (Siemens, Alan Bradley) Integration with popular fieldbus systems (Ethernet IP, Profinet) 26

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