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Conveyor System

Conveyor System. By: Nicholas Robert Devine Chad Gartzke Scott Strysick. Project Objectives. Simulate an industrial conveyor system Control the system with a PID controller to smoothly stop at a desired distance Tune the system to obtain the most effective results. System Components.

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Conveyor System

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  1. Conveyor System By: Nicholas Robert Devine Chad Gartzke Scott Strysick

  2. Project Objectives • Simulate an industrial conveyor system • Control the system with a PID controller to smoothly stop at a desired distance • Tune the system to obtain the most effective results

  3. System Components Description Dimensions Qty. Acrylite Plexi Glass 4' x 3' x 1/2" 1 Screws 8 x 1-1/4"LG pkg. Brass Bushings 1/2" x 1/2" I.D. 4 Aluminum Shaft Per Drawing Specification 2 Cast Iron Pulley Per Drawing Specification 2 Side Bracket Per Drawing Specification 4 Cog Belt 1" x 70" O.D. 1 Caster Wheel 1.5" x 4" O.D. 1 1 Motor Mechatronics Lab Motor Pinion Gear Mechatronic’s Supplied 3 Spur Gear Mechatronic’s Supplied 4 Machine Screw 8-32 x 1/2"LG 2 Handyboard Mechatronics Handyboard 1 Wire Mechatronics Lab Wire 1 Sharp GP2D12 Sensor Per Drawing Specification 1

  4. Gear Reduction

  5. Flow Chart

  6. Sensor Calibration

  7. Deviation Plot

  8. PID Tuningkp=2.55

  9. PID Tuningti=500

  10. PID Tuningtd=0.021

  11. Error Plot

  12. Histogram of Sampling Rate Average = 0.05 STDEV = 0.007

  13. Conclusion • System works properly and functions best at the following tuning conditions: • Kp = 2.55 • Ti = 500 • Td = 0.021

  14. Modified Demo Video

  15. Demo

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