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Lean Office – Layout & Cells Superfactory Excellence Program™ www.superfactory.com

Lean Office – Layout & Cells Superfactory Excellence Program™ www.superfactory.com. Objectives of the Layout Strategy. Develop an economical layout which will meet the requirements of: product design and volume (product strategy) process equipment and capacity (process strategy)

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Lean Office – Layout & Cells Superfactory Excellence Program™ www.superfactory.com

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  1. Lean Office – Layout & CellsSuperfactory Excellence Program™www.superfactory.com © 2005 Superfactory™. All Rights Reserved.

  2. Objectives of the Layout Strategy • Develop an economical layout which will meet the requirements of: • product design and volume (product strategy) • process equipment and capacity (process strategy) • quality of work life (human resource strategy) • building and site constraints (location strategy) © 2005 Superfactory™. All Rights Reserved.

  3. Six Layout Strategies • Fixed-position layout • large bulky projects such as ships and buildings • Process-oriented layout • deals with low-volume, high-variety production (“job shop”, intermittent production) • Office layout • positions workers, their equipment, and spaces/offices to provide for movement of information © 2005 Superfactory™. All Rights Reserved.

  4. Six Layout Strategies - continued • Retail/service layout • allocates shelf space and responds to customer behavior • Warehouse layout • addresses trade-offs between space and material handling • Product-oriented layout • seeks the best personnel and machine use in repetitive or continuous production © 2005 Superfactory™. All Rights Reserved.

  5. E.R.Triage room Patient A - broken leg E.R. Admissions Patient B - erratic pacemaker Surgery Laboratories Radiology E.R. beds Pharmacy Billing/exit Emergency Room Layout © 2005 Superfactory™. All Rights Reserved.

  6. Cellular Workplaces Includes Every Step Source Inspection Point of Use Storage Flexible Output Reduced Lot Size Simplified Handling Visual Goals & Metrics FG RM © 2005 Superfactory™. All Rights Reserved.

  7. Retail Layouts - Some Rules of Thumb • Locate high-draw items around the periphery of the store • Use prominent locations such as the first or last aisle for high-impulse and high margin items • Remove crossover aisles that allow customers the opportunity to move between aisles • Distribute what are known in the trade as “power items” (items that may dominate a shopping trip) to both sides of an aisle, and disperse them to increase the viewing of other items • Use end aisle locations because they have a very high exposure rate © 2005 Superfactory™. All Rights Reserved.

  8. 5 C 10 Min. 11 3 7 3 A B G F I 4 D 12 11 E H Precedence Diagram Example © 2005 Superfactory™. All Rights Reserved.

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