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PASCOR Group. Industry Adviser : Craig Smit Product Engineer Faculty Adviser : Chien Wern, Ph.D. Team Members : Jeremie Bilisari Steve Greene Joe Hartley Robby Hoff Matt Smith. Overview. Background Mission Statement Project Objectives P roject D esign S pecifications

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Presentation Transcript
pascor group

PASCOR Group

Industry Adviser: Craig Smit

Product Engineer

Faculty Adviser: Chien Wern, Ph.D.

Team Members: Jeremie Bilisari

Steve Greene

Joe Hartley

Robby Hoff

Matt Smith

overview
Overview
  • Background
  • Mission Statement
  • Project Objectives
  • Project Design Specifications
  • Final Design Selection
  • Performance Evaluation
  • What’s Left
  • Conclusion
background
Background
  • PASCOR – Pacific Air Switch Corporation
background4
Background
  • Brazing Process
background5
Background
  • Current Strip Forming System
mission statement
Mission Statement
  • The design team will develop a fully automated device to cut and form strips of silver. The device is required to produce strips quickly and accurately while being robust and portable.
project objectives

2”, 3”, 5” & 6.5”

1/4”

Tolerance

( +/- 1/16” )

R=1/4”

Project Objectives
  • Design and Build a Functional Prototype to Replace Current System.
  • Maintain Tolerances
  • Multiple Lengths
  • Quick
p roject d esign s pecifications
Project Design Specifications
  • High Priority Criteria

-Safety: Emergency Switch & Safety Guards

- Performance: Adjustability, Tolerance & Parts/sec.

  • Medium Priority Criteria

-Durable

- Use of Replaceable Parts

-Cost of Production < $5,000

  • Low Priority Criteria

-Curvature of Strips

performance evaluation
Performance Evaluation
  • Targets Met:

- Length Tolerance: 2” pieces within 1/32” (Goal was 1/16”)

- Radius Curvature: 1/4” radius achieved

- Length Curvature: Achieved

- Multiple Lengths: Programs for all required lengths

- Weight ~ 45 lbf (Goal was < 50 lbf)

- Cost ~ $2500 (Budget Was $5000)

  • Targets Not Met:

- Parts Per Time: 2” piece @ 1.8 sec.  6.5” piece @ 5 sec.

what s left
What’s Left
  • Install Emergency Stop Switch
  • Install Photoelectric Sensor
  • Adjust Final Three Lengths to Tolerance
  • Encase Machine
  • Consider Ventilation of Electrical Parts
  • Incorporate High Speed Card
special thanks
Special Thanks
  • Mike Flaman @ PCC for Machining Help
  • Pacific Machinery & Tool Steel for material donations
  • Shawn Dunigan @ ABC Electric for PLC programming assistance
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