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WFM Magazine Sep-October 2023 Global

Discover window facade industry trends in the issue of Window and Facade Magazine Explore innovations design insights, visi wfmmedia.com for more details

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WFM Magazine Sep-October 2023 Global

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  1. GLOBAL Volume 6 | Issue 3 September-October 2023 ENHANCING AESTHETICS AND PERFORMANCE: THE SIGNIFICANCE OF EXTERIOR CLADDING IN BUILDINGS FACE TO FACE INDUSTRY SPEAKS Interview withMarwa Abla, Co-Founder & CEO, MAB Design Studio Interview with Sreenivas Narayanan, Technical & Compliance Director - Middle East & Asia Pacific, Siderise Insulation Experts’ thoughts on current trends & technologies in Exterior Cladding, Future Opportunities, and so on.. 1 WFM | SEPTEMBER-OCTOBER 2023

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  3. Preface Glass and Glazing in Contemporary Building Design Glass plays a pivotal role in modern architectural design, offering a seamless blend of aesthetic appeal and functionality. Its unique properties, such as translucence, have become indispensable in creating inviting and open interior spaces that seamlessly connect the indoors and outdoors, allowing for a harmonious integration with nature and the surroundings. The versatility of glass extends beyond its visual allure. It is an odorless, hygienic, and easy-to- maintain material, making it a preferred choice for architects and builders. Glass surpasses other construction materials in terms of resilience and dimensional stability, finding its application on roofs, façades, and windows. In residential and commercial settings, it is commonly used to craft translucent sliding elements in areas like restrooms and kitchens, as well as transparent partitions in expansive office spaces. Perhaps most strikingly, glass can transform an ordinary structure into an architectural masterpiece, particularly when used as a façade. Its strength and adaptability position it as one of the foremost building materials in use today. Its ubiquity as a façade material globally has solidified its importance in the architecture and construction industry. With no substitute that matches its prowess in thermal insulation, acoustic properties, and resistance to various weather conditions, glass has become an integral component of contemporary construction projects. This issue of our magazine places a special focus on “Glass and Glazed Façades and Fenestrations”. Here, experts share their insights on the multifaceted role of glass in shaping contemporary architecture, its inherent advantages, evolving trends in the glass façade industry, and its promising future. We also delve into other pertinent issues in the façade sector, ranging from the renovation of building envelopes to the critical aspect of fire safety in façade design. Your feedback and ideas are invaluable to us. We encourage you to reach out, share your thoughts, and suggest themes you’d like to see covered in our magazine. Write us at editorial@wfmmedia. com. Together, we can continue to explore the ever-evolving world of architectural design and construction. 1 WFM | SEPTEMBER-OCTOBER 2023

  4. Contents 04 How to Make Architecture More Environmentally Friendly? Leonid Lazebnikov, CEO, AESTECH 07 Benefits of Using Textile Façades for Solar Protection on Buildings Stéphane Lapouge, CEO, Façade Textile International 10 Moving Forward: Demystifying Solar Façades Philip Kwang, Director, Façade Global Master Pte Ltd Singapore 16 The Crucial Role of Weatherproofing in Sustainable Design Mohammed Abdullah Quadri, Architectural and Specification Consultant, Effisus 21 Steps to Ensure Integrity and Performance of the Curtain Wall System Tamer Adnan Nezha, Sr. Façade Project Manager, NR Group in Florida, USA 24 Shaping the Future of Architecture: The Transformative Role of Glass Façades Experts’ views on glass façades, the latest trends, role in sustainability, and its future 38 Industry Speaks Interview with Rizwanulla Khan, Executive President, Emirates Glass LLC 49 Face to Face Interview with Dr. Mai Soliman, Co-founder, Getinform Architecture School Front & Back Courtesy: Future Architectural Glass Published by: F and F Middle East FZ-LLC Founder: Amit Malhotra Editorial: Renu Rajaram renu@wfmmedia.com Sales & Operations: Kapil Girotra kapil@wfmmedia.com Subscription & Circulation: Devagya Behl support@wfmmedia.com Design & Concept by: Chandan Sharma Shefali Bisht editorial@wfmmedia.com DISCLAIMER: With regret we wish to say that publishers cannot be held responsible or liable for error or omission contained in this publication. The opinions and views contained in this publication are not necessarily those of the publishers. Readers are advised to seek expert advice before acting on any information contained in this publication which are very generic in nature. The Magazine does not accept responsibility for the accuracy of claims made by advertisers. The ownership of trademarks is acknowledged. No part of this publication or any part of the contents thereof may be reproduced in any form or context without the permission of publishers in writing.

  5. www.osakarubber.com Regd. Off: 6/103, Mittal Industrial Estate, Andheri-Kurla Road, Andheri (E), Mumbai - 400 059, Maharashtra, India. Ph.: 91-22-4204-4204 | E-mail: sales@osakarubber.com 3 WFM | SEPTEMBER-OCTOBER 2023

  6. Sustainable Building How to Make Architecture More Environmentally Friendly? Leonid Lazebnikov CEO, AESTECH About the Author Leonid Lazebnikov is the CEO of Aestech. Aesthetic Glazing Technologies. They are reimagining the glass façade and changing the role of glass from a filling element to an independent system of enclosing structure. 4 WFM | SEPTEMBER-OCTOBER 2023

  7. Chicago Cube, Chicago, Residential Complex, Kyiv, Ukraine Over the past two centuries, our cities have been expanding at an incredible pace. More buildings, offices, shopping centers, more concrete and asphalt. Development was the priority, while ecology was, at best, a secondary concern. more sustainable. I am pleased to note that a significant portion of these positive changes is happening in the field of architecture. aware of all the technical intricacies of glass architecture, I must disappoint you: this is only in theory. Today, let’s discuss why glass is not always eco-friendly and what can be done to change the situation. One of these changes includes the development of glass architecture, which is becoming increasingly popular in our cities. The promotion of eco-friendly materials like glass and the growing prevalence of glass architecture could have a positive impact on the However, as someone who is well Getting Rid of Metal It may sound strange, but glass architecture often is not truly made of glass. Let me explain. One of the important characteristics of a glass unit is its ability to resist wind loads. In a typical glass unit, this function Fortunately, in the 21st century, the situation has significantly improved. Humanity has become much more responsible towards nature and its resources and is constantly working to make every aspect of our lives environment. 5 WFM | SEPTEMBER-OCTOBER 2023

  8. generation account for 70% of total emissions in aluminium production. However, my main concern with aluminium is its high thermal conductivity. It is five times higher than that of steel and over 200 times higher than that of glass. By eliminating aluminium, we not only remove tons of expensive material and a large amount of waste from the process but also eliminate the main cause of heat loss and low energy efficiency. Otherwise, we would have to compensate for all of this with the cost of electricity – heating or cooling the building, depending on Now let’s calculate how many resources we would expend over the entire lifespan of the façade. No complex calculations are needed to understand that the sum is colossal. the season. UNIT City Office, Kyiv, Ukraine is assigned to the first layer of glass. This forces manufacturers to increase the thickness of the first layer of glass significantly, making the glass unit quite heavy. To keep it on the façade, a large number of supports and ridges are required, which spoil the overall aesthetics of the façade, taking away its lightness and also encroaching on interior space. frame. This method of bonding glass layers allows the glass unit to withstand much greater loads since all layers contribute to its resistance. In addition, frameless glazing solutions allow for significant optimisation of time. Façade installation using frameless glazing can begin as soon as at least one floor is ready, rather than waiting for the entire building to be completed. And finally, let’s talk about the obvious – money. Aluminium, while not the most expensive of metals, will see a significant increase in demand in the coming years. Consequently, the market will react with a price increase. Goldman Sachs predicts that by 2025, the price of aluminium will rise to $3500 per ton. construction technology The glass units are connected to each other with metal fasteners, which are screwed directly into the composite frame and then secured to the structural elements of the building. This way, we achieve an aesthetic and seamless glass façade where each element is essentially self-supporting. We were searching for a solution to make architecture aesthetic and environmentally friendly and improve its energy efficiency. And we found it. It is the technology of frameless glazing based on insulated glass units with higher stiffness (IGUHSs). Such a glass unit has an important structural feature: all glass layers are rigidly bonded together, and the perimeter is additionally reinforced with a composite more Saving Resources As an engineer, it amazes me that manufacturers continue to use aluminium extensively. First, the production of this metal requires a significant amount of resources. At a minimum, it takes 14 MWh per ton. Secondly, it is highly toxic. Only indirect emissions from electricity I am confident that in the pursuit of creating a comfortable, safe, and environmentally environment, every small step matters. friendly 6 WFM | SEPTEMBER-OCTOBER 2023

  9. Façade Material Benefits of Using Textile Façades for Solar Protection on Buildings Stéphane Lapouge CEO, Façade Textile International About the Author Stéphane Lapouge with a background in mechanical engineering, he also hold a degree from a business school. He embarked on the entrepreneurial journey at a young age. He founded his first company specialising in the installation of large textile architectural structures. 7 WFM | SEPTEMBER-OCTOBER 2023

  10. The harmonious blend of aesthetics, functionality, and environmental commitment. Over construction sector has embraced innovations, tackling modern-day challenges. architectural realm is a solar protection, enhancing a building’s aesthetic value. 381 and GFM 52 are designed to withstand the test of time. Their resilience against environmental challenges, including UV radiation, Lightweight Solution While conventional metal solutions serve their purpose, they often come with weight implications, demanding significant structural modifications. In stark contrast, textile façades stand out for their lightweight nature, installation and trimming down associated costs. Average 3Kg/sqm. time, the A groundbreaking trend is the use of textile façades for solar protection in buildings. The FSV 381 and GFM 52 membranes, developed by industry giants like SERGE FERRARI and VERSEIDAG, deliver a plethora of benefits over traditional sun shading methods. simplifying Durability and Longevity Contrary to modern membranes such as FSV first impressions, Aesthetic Flexibility Textile façades open up a large canvas of design compared to metal meshes and sunshades. The diverse array of patterns, colors, and textures from leading manufacturers architects to seamlessly incorporate possibilities allows 8 WFM | SEPTEMBER-OCTOBER 2023

  11. Environmental Benefits The diminished carbon footprint of textile façades, coupled with their energy conservation benefits, flags them as a sustainable choice. promises sustained protection. They offer durability guarantees of 10 to 20 years for PTFE. This efficiency, combined with reduced structural interventions, translates to substantial savings. cost Enhanced Visual Comfort One of the standout attributes of textile façades is the unmatched visual comfort they afford to occupants. Boasting nearly 100% visual transmission while ensuring 70% occlusion, remains unbeaten by conventional solutions. It results in interiors that ward off excessive sunlight and heat yet remain bathed in natural light, fostering a pleasant ambiance. Conclusion The world of construction is ever- evolving, and the rise of textile façades for solar exemplifies this metamorphosis. Beyond their tangible advantages, they embody a shift towards a sustainable future in architectural design. Cost-Effective Thanks to state-of-the-art systems like Aero and Solar Skin, the installation of textile façades has become increasingly streamlined. protection this balance With many pioneers leading the charge and fostering collaborations across the industry, textile façades are poised to become a mainstay in global architectural landscapes and sunshades. Improved Energy Efficiency In an era where energy conservation is paramount, textile façades come into their own. They maintain cooler interiors during the peak heat, cutting back on air conditioning reliance and, by extension, energy consumption. Their ability to strike the right chord between blocking unwanted heat and admitting optimal light problem of interior glare. eradicates the 9 WFM | SEPTEMBER-OCTOBER 2023

  12. Solar Façade Moving Forward: Demystifying Solar Façades Philip Kwang Director, Façade Global Master Pte Ltd, Singapore About the Author Philip Kwang is a Director of Façade Global Master Pte Ltd Singapore. He is a façade consultant, an inventor, and a lecturer at the College of Architecture, National University of Singapore and also at the Building Control Authority Academy where he teaches solar architecture to architects, engineers and policy markers under the Green Mark Accredited Professional course. His current interests are to lead the industry in façade innovation, advanced materials, façade lighting, and BIPV. 10 WFM | SEPTEMBER-OCTOBER 2023

  13. Solar façades are the cheapest façade of all façades! This is not a myth but an undervalued reality for the future of sustainable façade design. Solar façades deliver solar energy to progressively pay down its own cost while all other façade materials (including paint and plaster) will continue to incur additional costs throughout its life cycle period. It follows therefore that a solar façade with its active financial gain is an asset while all other façades should then be classified as a long- term liability. Therefore, in reality, solar façades which may appear to be more expensive initially, will ultimately emerge as the cheapest façade ever. So, will this new realisation be sufficient enough to move the needle for the industry to adopt solar façades as a new asset-class building material? I think the answer is quite obvious but the truth is there are still many legacy problems that need to be explained and practically proven before they can be accepted as mainstream solar architecture. Problem statement: A sense of colors and aesthetic Until the advent of the innovative colored PV, the traditional patchy black PV was also a big pushback to the deployment of solar façades. solar due to the potential power loss from the reduced irradiance of the vertical surface. So, let me address some of these problems as the way forward. Singapore lacks land space and rooftop space horizontal solar. But, we have a huge amount of vertical space on the buildings to mount BAPV (wall mounted PV) or BIPV (wall- integrated PV). Hence, the industry is naturally inclined to believe that vertical solar façade is unlikely to deliver any appreciable payback, much less an ROI. So, instead of accepting this as a matter of physic-driven fact, it has evolved into a stubborn legacy problem impeding the deployment of vertical solar. for mounting However, with the introduction of attractive colors to the PV panels, solar architecture may be pushed to take center stage, especially with regards to architectural aesthetics as well as addressing the urban heat island (UHI) effect, especially The Vertical Factor The industry has been quite skeptical about installing vertical 11 WFM | SEPTEMBER-OCTOBER 2023

  14. with colors offering higher albedo to counter such effect. useful case study of BAPV to either support, address, or otherwise debunk the legacy issues plaguing the industry. life which may last 30 years and beyond. Problem Statement: Financial Pragmatism Obsession With ROI Undue ROI obsessions, driven by financial pragmatism have caused many cancellations. This is due no less to the lack of information and qualified data which in turn lead to misunderstanding and misrepresentation to the decision makers. The real-world data suggest that PSA’s total financial gain from its solar installation is projected to exceed several times its original cost, with IRR exceeding 1O%. and Undue About PSA Tuas Test-Bedding In the case of PSA Tuas, the solar façade is able to deliver sufficient solar energy to offset the delta cost or the differential cost between aluminium cladding with solar cladding in a very short time. solar project Although this financial projection is rather impressive, it does not follow therefore that all other solar façades will deliver the same result due to other variables including For ease of reference, I shall refer to this as the primary ROI. The architecture also contribute to the lack of engagement and information flow across the industry. small number players of solar may While the primary ROI of PSA Tuas was originally projected to be much longer the reduced primary ROI of less than 3 years is a pleasant surprise representing an impressive push factor moving forward. Solution: Government Lead Test Bedding Project It is for this reason that our Singapore Government has funded a project at PSA Tuas to serve as national test-bedding for BAPV solar façade installation. The impressive result is of course collated with favourable real- world data-driven in part by improvements in colored solar technology. After the primary ROI, the solar façades would continue to produce solar energy beyond its service The real-world data collected from is test bed is expected to form a 12 WFM | SEPTEMBER-OCTOBER 2023

  15. but not limited to country tariff, orientation, etc. on the primary ROI as a practical initial assessment. This will provide them with an added impetus to exploit the unprecedented opportunity in order to enjoy the full financial gain from the cheapest façade ever. The may vary according to the prevailing carbon tax rate, but as we approach our committed datelines and ever-elusive low carbon targets, it is likely that the amount will escalate further as a punitive measure to drive urgent climate action. carbon tax amount PSA Tuas shall however serve as a good validation benchmark and study model from which an educated understanding of the workings of vertical solar will inspire the solar façades of the future. Environmental Carbon Reduction and Low Carbon Tax Financial benefits aside, solar façade is also known is deliver the highest carbon reduction ever. A solar façade is 60 times more efficient in reducing carbon emissions than a green wall. Green walls will produce oxygen to clean the environment, which is great for air pollution control. It is however not necessarily the best option to reduce carbon tax due to its relatively low carbon reduction index. Other material options are also not particularly impressive in turn of measurable carbon reduction. Factor: High It deploying vertical solar façades can be both aprofitable and a sustainable endeavour, in spite of its apparent disadvantage with vertical solar irradiance. re-affirms our belief that Should that happen in the future, then it will translate into a big opportunity cost for those who were not astute enough to install solar façades in the first instance. for example Solar façade is still in a rather nascent state at the moment since some decision makers are mistakenly led to believe that it is a only “good to have” option. It should also be sufficient ground to debunk the legacy notion that vertical solar will never achieve an ROI, though this ROI may vary according to different projects. Given the high potential for financial and benefits of solar façades as discussed in this article, it is not inconceivable that solar architecture will surely be brought into the spotlight as mainstream architecture of the future. It also reinforces our earliest assertion that solar façade is indeed the cheapest façade material ever, since no other material is expected to pay for its own cost. environmental It is envisaged that PSA Tuas has the potential to save a further $500,000 in carbon tax avoidance from its 30-year service life of solar façade installation. In spite of the favourable study, it may still be necessary for decision- makers with undue ROI obsession to modify their expectation to focus After all, which building does not need an energy-producing solar façade as a financial asset. 13 WFM | SEPTEMBER-OCTOBER 2023

  16. WFM Global Ad - Soleal Next_ME - 07-04-2023.pdf 1 11-04-2023 12:33:38 C M Y CM MY CY CMY K 14 WFM | SEPTEMBER-OCTOBER 2023

  17. WFM Global Ad - Soleal Next_ME - 07-04-2023.pdf 1 11-04-2023 12:33:38 C M Y CM MY CY CMY K 15 WFM | SEPTEMBER-OCTOBER 2023

  18. Sustainable Building The Crucial Role of Weatherproofing in Sustainable Design Mohammed Abdullah Quadri Architectural and Specification Consultant, Effisus About the Author Mohammed Abdullah Quadri is a seasoned sustainability architect and Architectural and Specification Consultant at Effisus. His expertise shines brilliantly through his influential contributions to international projects spanning Cyprus, Turkey, Saudi Arabia, Portugal, and the UK. With over a decade of architectural experience across both private and public sectors, Abdullah presents a versatile portfolio encompassing commercial & residential developments and urban revitalization endeavours. His unwavering dedication to marrying aesthetic excellence with technical precision drives his passion for realizing architectural visions. Abdullah is a specialist in cutting-edge facade weatherproofing technologies, deftly evaluating existing systems and pioneering innovative solutions, all while maintaining an unwavering commitment to fire safety. 16 WFM | SEPTEMBER-OCTOBER 2023

  19. Weatherproofing, a cornerstone of architecture and construction, goes beyond mere protection against the elements: it signifies an unwavering commitment to a sustainable, enduring future. Regardless of location, from the relentless monsoons of Southeast Asia to the Arctic’s biting cold or the desert’s scorching heat, weatherproofing structures stand strong, efficient, and able to resist the inexorable passing of time. yearly. Robust weatherproofing not only safeguards these substantial investments but also reduces long- term repair expenses. In regions prone to natural disasters, resiliently weatherproofed structures can suffer up to seven times less damage, ensuring safety and minimising property loss. Finally, by extending the life of historic and culturally significant structures, weatherproofing preserves our shared cultural heritage for future generations. crucial role of moisture control in weatherproofing in the built environment. Now, coastal property where relentless rain and sea spray batter the façade. Without a robust weather-resistant barrier (WRB) like a breathable membrane, moisture seeps through, leading to problems such as mould growth. In bustling London, inadequate flashing around openings allows rainwater infiltration, causing leaks and structural damage. Even small oversights, like unsealed joints in a Manchester building, result in costly repairs and inconvenience. Moisture control is not just a fanciful notion; it’s a shield against real-world issues, ensuring safe, healthy, and resilient buildings. picture Cornwall, a in ensures that Compelling statistics underline the global importance weatherproofing: worldwide account of total energy consumption; implementing weatherproofing measures, such as insulation and air sealing, can reduce building consumption by up to 30%, curbing carbon emissions and mitigating climate Moreover, construction activities contribute approximately 13% to global GDP, with weather-related damages incurring significant costs Just as the Great Wall of China and the ancient Roman aqueducts have withstood centuries of adverse conditions, weatherproofing bridges the gap between architectural vision and nature’s relentless forces. It is the key to towering skyscrapers and cozy cottages, offering a path toward sustainability, resilience, and architectural longevity, no matter the setting or scale. of buildings for 40% effective Airtightness, component of weatherproofing, plays a pivotal role in enhancing energy efficiency within buildings. In the United Kingdom, where structures consume approximately 40% of the nation’s total energy, ensuring airtight envelopes becomes an economic another crucial energy change. In the United States, moisture- related issues lead to over 70% of construction litigation cases. This statistic building highlights the Figure 1Typical annual household energy bills by building energy performance certificate rating, in the United Kingdom at summer 2019 and October 2022 prices Sources: IEA analysis of data from UK Department for Business, Energy and Industrial Strategy. 17 WFM | SEPTEMBER-OCTOBER 2023

  20. and Achieving airtightness involves meticulous attention being paid to sealing penetrations, seams, and transitions. This strategy not only maintains occupant comfort by preventing conditioned air from escaping but also reduces energy consumption, utility costs, and carbon footprint. Architects and builders are recognising the significance of airtightness as they strive to create energy-efficient, environmentally responsible spaces that meet the evolving demands of sustainable construction. environmental imperative. increasingly Figure 2 Diagram showing some of the potential main junctions and penetrations in a building envelope, where good airtightness detailing and workmanship will be required Achieving optimal energy efficiency in buildings hinges on several key factors, not least the consideration of U-values. These values serve as a scientific benchmark for quantifying the rate of heat transfer through various building elements, including windows, walls, and roofs. Scientific studies have consistently demonstrated the direct correlation between U-values and a building’s energy performance. to windows with higher U-values. Furthermore, thorough scientific testing shows that high-quality seals and insulation materials enhance a building’s U-value performance; they help maintain stable indoor temperatures and decrease the reliance on extensive heating and cooling systems. the significance of using vapor- permeable materials in certain applications, allowing to escape while airtightness, thereby mitigating the risk of condensation within wall cavities or insulation. moisture maintaining Balancing indoor air quality and the prevention of condensation presents a critical challenge in weatherproofing design, as is demonstrated by both scientific findings and some concerning statistics. Studies reveal that inadequate ventilation can lead to Sick Building Syndrome (SBS), affecting up to 30% of new and renovated buildings worldwide. SBS is responsible for a range of health issues, from respiratory discomfort to fatigue, and it underscores the importance of effective ventilation systems. Scientific insights further highlight the benefits of balanced ventilation, such as Mechanical Ventilation with Heat Recovery (MVHR), which can reduce heating and cooling energy demands by up to 60%. Research also emphasises In the United Kingdom, where sustainability standards rigorously upheld, stringent Building Regulations mandate U-value requirements to ensure that structures are well-insulated. For instance, a comprehensive study conducted by the National Institute of Building Sciences (NIBS) rigorously examined the impact of U-values on energy consumption in commercial office buildings by analysing a range of U-values for windows and insulation materials used in the construction industry. It revealed a clear correlation between lower U-values and reduced energy consumption: windows U-values below 1.0 W/m²·K were found to result in up to 30% lower heating and cooling costs compared are and building specific commonly with Figure 3 U-value- Heat flow through a thick and a thin building wall 18 WFM | SEPTEMBER-OCTOBER 2023

  21. Engineering (CERC) conducted a case study that illustrated the efficacy of using marine-grade stainless steel in façade components. This corrosion- resistant material endured the harshest coastal conditions, requiring minimal maintenance and resulting in a substantial 20% reduction in long-term upkeep costs. Research Center Additionally, analysis Protection Agency (EPA) emphasised the significance of using moisture- resistant insulation materials in areas prone to high humidity and rainfall. Buildings employing these materials experienced a 40% reduction in mould and mildew issues, reducing the need for costly repairs and preserving indoor air quality. a the comprehensive Environmental by These collectively scientific and economic wisdom of selecting weatherproof materials in façade construction. Architects and builders, guided by empirical evidence, prioritise materials that withstand environmental challenges and minimise maintenance burdens, ultimately crafting resilient, eco- conscious structures that stand the test of time. examples and studies the underscore Figure 4 Breather Membrane Appropriate weatherproofing materials serve as the cornerstone of resilience, substantiated by a wealth of evidence and case studies. For instance, the National Institute of Standards and Technology (NIST) conducted a study focusing on the performance of façade cladding materials in regions prone to heavy rainfall. The findings were clear: high- quality, weather-resistant materials like fiberglass-reinforced concrete exhibited exceptional resulting in up to 30% savings in maintenance costs over time. choices of Similarly, the Building Research Establishment (BRE) studied the impact of window frame materials on moisture resistance and long- term performance. Their research highlighted that windows with aluminium frames, coupled with advanced weatherstripping seals, significantly reduced the risk of water intrusion, leading to a 25% reduction in maintenance expenses over a building’s lifespan when compared with traditional window materials. regions, where salt-laden air poses a unique challenge, the US Coastal In the realm of architectural design and construction, weatherproofing goes beyond protecting structures from the elements; it’s a strategic fusion of design and functionality. Weatherproofing particularly breathable and air & vapour control layer (AVCL) variants, play a pivotal role in ensuring both safety and longevity. Research data underscores their significance. These specialised membranes a robust defence against weather forces, shielding against moisture intrusion, wind-driven rain, and temperature fluctuations. Notably, membranes, and provide durability, In coastal 19 WFM | SEPTEMBER-OCTOBER 2023

  22. studies by the Building Science Corporation indicate that breathable membranes reduce the risk of moisture-related issues by up to 15%, leading to substantial savings in maintenance costs over time. Their breathable nature facilitates the escape of trapped moisture within the building effectively preventing condensation, mould growth, and rot. Research conducted by the NIST highlights how breathable contribute to a remarkable 20% reduction in long-term maintenance expenses. Furthermore, membranes significantly enhance fire safety, acting as additional fire- resistant layers. Data from the NFPA demonstrates their ability to contain and mitigate fire spread, resulting in an evident increase in overall structural safety. In terms of durability, weatherproofing membranes play a pivotal role in safeguarding against structural degradation & corrosion. The BRE emphasises its importance in extending the life of buildings, with potential maintenance cost reductions of up to 30%. envelope, membranes these Manufacturers possess an intimate understanding of their materials and can look beyond theoretical specifications to grasp how these substances actually perform under diverse environmental conditions. For example, specialising in barriers comprehends how their product interacts with elements like moisture, UV radiation, and temperature fluctuations and is, therefore, best placed to guide decision-making. collaborating with manufacturers, architects, and builders can access the latest innovations and cutting- edge solutions in weatherproofing technology. a weather-resistant manufacturer As guardians of our planet’s future, we stand at a pivotal juncture. Weatherproofing is not merely a technical endeavour; it is a moral imperative. It compels us to ask profound questions: Can our structures transcend their functional roles and become symbols of sustainable resilience? Can they reflect our unwavering commitment to a greener, more enduring future? architects, builders, and operational In essence, breathable and AVCL weatherproofing supported by extensive research and compelling statistics, stand as indispensable elements fortifying buildings to withstand nature’s challenges, enhancing fire safety, and ensuring long-lasting architectural resilience. With the plethora of choices needing to be made in today’s architectural landscape of climate unpredictability and environmental awareness, the involvement of manufacturers heightened significance. Armed with extensive expertise, technical know- how, and access to state-of-the-art materials, they emerge as invaluable allies in the quest for resilient, sustainable structures that endure. membranes, Manufacturers research and development in their domains, continually striving to enhance material durability, energy efficiency, & environmental impact. Furthermore, manufacturers not only provide essential technical guidance, assisting in crafting tailored technical proposals, and offering precise specifications and recommendations for projects, but they also actively participate in site ensuring that materials are correctly integrated into the building envelope. Their hands-on minimises construction enhancing the weatherproofing and energy efficiency of the structure. By often spearhead The answer lies in the essence of our journey: a fusion of knowledge, innovation, material choices, and collaborative partnerships with manufacturers. Weatherproofing becomes a canvas where architecture harmonises with nature, creating spaces that endure over time and for the betterment of our world. Together, we can build structures that stand as profound statements of our dedication to a sustainable and resilient future. mindful installations, assumes ever- involvement errors, 20 WFM | SEPTEMBER-OCTOBER 2023

  23. Curtain Wall Steps to Ensure Integrity and Performance of the Curtain Wall System Tamer Adnan Nezha Sr. Façade Project Manager, NR Group in Florida, USA About the Author Tamer Adnan Nezha holds a BS degree in Civil Engineering and an MS degree in Building Materials from 2004. With over 20 years of experience in façade construction, he has successfully led specialist façade teams on projects in the Middle East and the USA. I have experience spans a wide range of projects, including large-scale retail projects and mega high-rise projects. I possess extensive knowledge in various aspects of the building envelope, including curtain walling, façades, cladding, structural glazing, architectural steel, fit-out, and GRC. I have been involved in all phases of project execution, from pre-design consulting to pre-construction, construction, operations & maintenance. 21 WFM | SEPTEMBER-OCTOBER 2023

  24. system, ensuring compliance with energy standards. Check for proper insulation and thermal breaks to minimize heat loss or gain. Verify the performance of glazing units in terms of U-values and solar heat gain coefficients. codes and • • Air and Water Infiltration • Ensure that the curtain wall system is designed to prevent air and water infiltration. • Check for the presence of an effective barrier and proper sealing of joints and connections. • Verify the performance of the curtain wall system through air and water leakage testing. weather-resistant Impact Resistance and Safety • Verify that the curtain wall system is designed to withstand potential impact loads • Ensure proper selection and installation of impact-resistant glazing, if required by local codes or project specifications. • Confirm compliance with safety standards, such as the use of laminated glass for overhead or high-risk areas. For any project, ensuring the integrity and performance of the curtain wall system is crucial. The following steps can help to ensure the same: vertical members, for the intended loads. Confirm that the connections between curtain components and the building structure are properly designed and detailed. and horizontal • wall Structural Analysis • Verify that the curtain wall system meets the structural design requirements. • Check the adequacy of the framing system, Thermal Performance • Evaluate performance of the curtain wall the thermal including 22 WFM | SEPTEMBER-OCTOBER 2023

  25. Maintenance and Durability • Evaluate the design for ease of maintenance, including access for cleaning and inspection. • Check for the use of durable materials and finishes to ensure long-term performance and resistance to weathering. Compliance with Codes and Standards • Confirm that the curtain wall system meets all applicable building codes, regulations, and industry standards. Coordination with other Trades • Ensure that the curtain wall design is coordinated with other building systems, such as structural and MEP • Verify that proper interfaces and coordination are in place to avoid clashes or conflicts during installation. Fire Resistance • Check for compliance with fire safety regulations and requirements. • Verify the use of fire-rated glass or other fire-resistant materials where necessary. • Confirm that fire-stopping and sealing systems are properly in- stalled at penetrations and joints. Acoustic Performance • Evaluate performance of the curtain wall system to ensure sound insulation requirements are met. • Check for the use of appropriate glazing and sealing methods to minimize noise transmission. the acoustic Accessibility • Verify compliance with accessi- bility standards, ensuring that the curtain wall system provides ade- quate accessibility features 23 WFM | SEPTEMBER-OCTOBER 2023

  26. Cover Story Shaping the Future of Architecture: The Transformative Role of Glass Façades Glass has become a transformative material in modern architecture, offering a multitude of advantages that go far beyond its aesthetic appeal. As a favoured façade material, it allows for sleek and versatile designs, maximises natural light penetration, and fosters a strong connection with the surrounding environment. Moreover, innovations like low- emissivity coatings have significantly contributed to the energy efficiency of glass, making it a sustainable choice for modern buildings. In regions with abundant sunlight, such as the Gulf, glass façades play a crucial role in optimising energy savings by reducing the need for artificial lighting and cooling. One of the most vulnerable aspects of building design is the façade. Because the majority of the populace is unaware of the material’s performance, they frequently misunderstand the importance of façade design, particularly in limiting or spreading fire spread. Fire safety has traditionally been overlooked in favour of beauty, energy efficiency, cost, and other factors. However, in light of current market trends, this has progressed beyond only the aesthetic aspect and now plays a larger role in light conveyance, acoustical execution, and efficacy. solar control, make it essential to consider local climate and environmental conditions. In this era of evolving technology and sustainability goals, architects and designers are increasingly focused on specifying the right glass for façades. They prioritise energy efficiency, coatings for glare control and aesthetics, and manufacturers committed to sustainability and recyclability. Glass thickness, insulation, and maintenance are also critical considerations in ensuring the longevity and performance of glass façades. Additionally, glass’s role in enhancing natural daylighting and occupant well-being, as well as its impact on acoustic insulation and noise reduction in urban environments, cannot be overlooked. This cover story is based on expert opinions and delves into the key advantages of using glass as a façade material, the impact of glass type on energy efficiency, the role of different glass coatings, and various challenges and solutions in managing solar heat gain in hot climates. It also discusses the considerations for architects and designers when specifying glass façades for sustainability and environmental impact, the effect of glass thickness and insulation on thermal performance, recent innovations in glass façade design and engineering, and the contribution of glass to natural daylighting and occupant well-being. The choice of glass type and coatings also plays a pivotal role in determining a building’s energy efficiency and thermal performance. Factors like double or triple glazing, Low-E coatings, and tinted or reflective glass impact insulation and It is about the universal understanding of the reality that any possible fire threats can only be mitigated when façade systems, materials, and testing are given the attention they deserve. The emphasis should be on a comprehensive approach to examining the performance of façade materials, components of façade design for fire safety, fire testing of façade materials, compartmentalization, and much more. The opinions and ideas of subject-matter experts are featured in this cover story. We sought to collect their thoughts on things like façade fire safety, laws and regulations, appropriate materials, the best approach to build a fire-safe façade, and so on. Firoz Kachwala Director, Future Architectural Glass Fadi Massouh Construction, Tech & Real Estate Professional Kareem Kamel Façade & Steel Structural Engineer 24 WFM | SEPTEMBER-OCTOBER 2023

  27. Image Courtesy - Future Architectural Glass Key Advantages of Using Glass as a Façade Material Glass as a façade material in modern architecture offers a multitude of advantages. Its aesthetic enhancement allows for sleek designs, maximising natural light and fostering a connection with nature. With innovations like low-emissivity coatings, glass promotes energy efficiency. Its versatility, customisation options, durability, and low maintenance make it a favoured choice, contributing to a modern brand image and aligning with sustainability goals, believes Firoz Kachwala, Director, Future Architectural Glass. saving, natural interior enlightening, and connectivity to the exterior, they help create an appealing feeling, also glass is a durable material, it can withstand harsh conditions and frequent exposure to direct sunlight. The Impact of Glass Type on the Energy Efficiency of a Building’s Façade The selection of glass type plays a pivotal role in determining a building’s energy efficiency. Variables like double or triple glazing, Low-E coatings, tinted or Glass is a transformative material in modern architecture, especially in the Gulf region. It allows for aesthetic versatility, and natural light penetration, and offers unobstructed views. In regions with abundant sunlight, glass façades can significantly contribute to energy savings by optimising daylight use, and reducing the need for artificial lighting, says Fadi Massouh, Construction, Tech & Real Estate Professional. According to Kareem Kamel, Façade & Steel Structural Engineer, glass façade transparency allows for daylight Image Courtesy - Future Architectural Glass 25 WFM | SEPTEMBER-OCTOBER 2023

  28. Maintenance: Self-cleaning coatings use innovative technologies to break down and remove organic materials, reducing the need for manual cleaning. reflective glass, and the adoption of smart glass impact insulation, solar control, and lighting. It’s crucial to factor in U-values, R-values, and local climate. Incorporating smart design elements such as thermally broken frames and maximising natural ventilation adds to the overall energy performance. In essence, choosing the right glass type is fundamental to establishing an energy- efficient building façade, notes Kachwala. Selecting the right glazing solution for the project is a complex study of various options available in the industry. Future Glass has established partnerships with prominent coating manufacturers, including Guardian, Saint-Gobain, Vitro, Pilkington, AGC & Galstroesch. The solution-driven approach adapted by the highly qualified and experienced sales force of Future Glass enables us to evaluate all the available options and offer the right solution based on each project’s specific needs. The choice of glass is crucial. Low-E glass and tinted glass are popular in the Gulf to minimise solar heat gain and enhance energy efficiency. Double and triple-glazing units with inert gas fillings are also used to improve thermal performance and reduce cooling loads, says Fadi. Glass coatings are essential for enhancing façade performance. Reflective coatings help in reflecting solar radiation, reducing heat gain. Low-E coatings minimise the amount of ultraviolet and infrared light that can pass through glass without compromising light transmittance. These coatings are pivotal in the Gulf to manage the intense solar conditions, explains Fadi. Kareem believes that the type of glass selected has a significant contribution to façade isolation, U-value is the term used to describe thermal insulation, the lower the better. Single panels have the lowest U-value, insulating units which consist of 2 or more single panels separated by an air or gaseous spacing significantly reduce the U-value of the glazed unit, the air space acts as a thermal barrier, helping to keep the building warm in the winter and cool in the summer. Different Types of Glass Coatings and their Role in Enhancing the Performance of a Glass Façade Kachwala elaborates that each type of coating addresses specific aspects, combining functionality, aesthetics, and practicality to optimise the overall performance of the glass façade. Energy: Solar coatings, multi-functional Low-E coatings (single, double, or triple), play a pivotal role in controlling energy transfer, effectively minimising heat loss or gain. This enhances the overall energy efficiency of the building by reducing the need for excessive heating or cooling. Aesthetics: Tinted substrates and/or coloured reflective coatings, contribute to the visual appeal of the glass façade. They reduce glare and control heat absorption, improving the comfort of the interior. Reflective coatings add a modern and sleek appearance while mitigating solar heat gain. Image Courtesy - Future Architectural Glass 26 WFM | SEPTEMBER-OCTOBER 2023

  29. Challenges and Solutions for Mitigating Solar Heat Gain in Glass Façades (Especially in Hot Climates) The classification of materials in the event of a fire looks like: A-s1-d0 where: Challenges: • Solar Heat Gain: Glass façades in hot climates face excessive heat, leading to increased indoor temperatures. Glare: Intense sunlight causes glare, impacting visual comfort for occupants. Energy Consumption: conditioning usage increased energy consumption. • • Higher contributes air to Solutions: • Solar Coatings: Use solar coatings to minimise heat absorption and glare. Low-E Coatings: Apply Low-E coatings to reflect or absorb solar radiation, reducing heat transfer. High-Performance Glazing: Use multi- functional coatings that combine the benefits of Solar and low-E coatings providing an ideal solution. Future Glass recommends the usage of double/triple silver multi-functional LowE coatings to be incorporated as an ecoTHERM (Insulated Glass unit) to achieve optimum light transmission while achieving the HVAC requirements of the building. Shading Devices: Employ exterior shading devices to block direct sunlight. Dynamic Glazing: Implement smart glazing that adjusts tint based on light conditions. DYNAMICVIEW is an innovative glazing solution that is the most advanced façade glazing technology currently available. DYNAMICVIEW enables the façade to react to the changing environmental conditions and provide the most sustainable façade. • Image Courtesy - Future Architectural Glass • In hot climates, managing solar heat gain is challenging. Solutions include using high-performance glazing, incorporating shading devices, and optimising façade orientation. External shading, in particular, is effective in the Gulf, as it blocks direct sunlight while allowing diffused light to enter, says Fadi. Considerations Architects & Designers Keep in Mind When Specifying Glass Façades for Sustainability and Environmental Impact Kachwala suggests following pointers for architects when specifying glass façades for sustainability • Prioritise energy efficiency with low SHGC and high VLT • Consider coatings and tints for glare control and aesthetics • Choose manufacturers committed to sustainability, prioritising recyclability • Adhere to safety standards, assess acoustic properties, and conduct life cycle assessments • • According to Kareem, key aspects include selecting energy-efficient glazing, and sizing openings to balance daylighting with overheating risks, for example, it is natural for Northern countries with low temperatures - Firoz Kachwala, Director, Future Architectural Glass 27 WFM | SEPTEMBER-OCTOBER 2023

  30. Zahid Business Park, Jeddah, Saudi Arabia - ACP Canopy to design façades that allow for more sunlight entrance while countries in hot climates must be careful in when choosing the area of windows and doors subject to direct sunlight. affect the comfort levels of occupants in a building. Thicker glass and insulation can help to reduce heat loss in the winter and heat gain in the summer, making the building more comfortable to live in. Additionally, insulation can help to reduce noise transmission from the outside world, making the building quieter. Effect of Glass Thickness and Insulation Affect a Building’s Thermal Performance and Comfort Levels “The thickness of glass and its insulation significantly influence a building’s thermal performance and comfort. Thicker glass tends to absorb more heat, impacting the internal and external temperature. The decision to increase glass thickness is often driven by safety considerations and wind load requirements. Additionally, incorporating insulation, such as Insulated Glass Units (IGUs), our ecoTHERM product plays a crucial role in enhancing thermal performance, contributing to improved comfort levels within the building”, Kachwala. The optimum glass thickness of your building will depend on several factors, including the climate, the orientation of the building, and of course your budget. Glass manufacturers now offer digital calculator tools that can be used to compute the U-value of a glass unit before it is implemented in a project. These tools are typically easy to use and provide reasonable results. s a great way to ensure that you are choosing the right glass for your project. by knowing the U-value of the glass, you can select a glass unit that will help you achieve your desired energy efficiency goals. Innovations or Advancements in the Design & Engineering of Glass Façades in Recent Years “New smart glass technologies have found their way in the industry including liquid crystal-based products and electrochromic coatings that provide privacy and dynamic controls. Future Glass offers a DYNAMICVIEW glazing solution for dynamically controlling the light/ heat gain thereby providing the best façade glazing solution in the industry. Also, our MEDIAVIEW glazing solution features glass with LEDs incorporated inside it allowing the building owner to display HD-quality video on their façade and provide the capability to make interactive displays. For structural innovation, the Thicker glass and enhanced insulation improve thermal performance and comfort levels by reducing heat transfer and mitigating temperature fluctuations. In the Gulf, insulated glass units (IGUs) with optimal thickness and gas fillings are standard to combat the extreme heat conditions. Higher glass thicknesses also offer stronger wind resistance, in high-rise buildings the correct glass thickness needs to be selected otherwise the glass might not withstand the high winds, advises Fadi. Kareem explains that thicker glass provides better insulation, but it also reduces the amount of natural light that enters a building, Glass thickness and insulation 28 WFM | SEPTEMBER-OCTOBER 2023

  31. have enabled the creation of more complex and visually striking façade designs, notes Fadi. Kareem says computational engineering opened a whole new type of possibilities for building envelopes. Parametric engineering allows engineers to create and modify complex geometric shapes with ease. Visualising multiple design options for façade shapes and styles. This is particularly useful for designing façades with complex geometries, such as freeform surfaces or double-skin façades. For example, parametric engineering can be used to design façades that respond to changing environmental conditions, such as sunlight and temperature. Contribution of Glass Façades to Natural Daylighting & Occupant Well-Being in Buildings According to Kachwala, glass façades are not just about aesthetics; they are key to a healthier indoor environment. By flooding spaces with natural light, they reduce the need for artificial lighting and create a visually comfortable atmosphere. This connection with the outdoors promotes well-being and aligns with basophilic design principles. Studies show that exposure to natural light improves productivity and satisfaction, making glass façades a smart choice for both form and function. industry has made efficient use of Frameless systems and cable net façades that offer a minimalist aesthetic for modern architectural design”, Feroz Kachwala. Recent advancements include the development of smart glass technologies, such as electrochromic glass, which can change transparency in response to electrical voltage, allowing dynamic control over light and heat. Additionally, innovations in structural glazing techniques King AbdAllah Financial District in Riyadh - L65 Glass Bridge 29 WFM | SEPTEMBER-OCTOBER 2023

  32. Riyadh Metro Line 02 - Green Wall Glass façades optimise natural daylighting, enhancing occupant well-being and productivity by creating a connection with the outside environment and regulating circadian rhythms. Properly designed glass façades in the Gulf can balance daylighting needs with thermal comfort, reducing reliance on artificial lighting and air conditioning, says Fadi. Glass maintenance to preserve their aesthetic and functional qualities. In regions with high sand and dust levels, like the Gulf, selecting glass with easy-to- clean coatings and robust sealing systems is essential for long-term durability. There are also new types of technologies that incorporate self-cleaning for the glazing, believes Fadi. façades require regular cleaning and Maintenance Requirements or Considerations for Long-Term Durability When Using Glass as a Façade Material Kachwala believes that regular maintenance is crucial for preserving the longevity and aesthetic appeal of a glass façade. Routine cleaning is essential to prevent the accumulation of dirt, ensuring the transparency of the glass. Simultaneously, it is imperative to inspect and maintain frames and sealants regularly, safeguarding against water maintaining structural integrity. This dual approach to cleaning and maintenance not only enhances the façade’s visual appeal but also contributes to its overall durability. To further fortify the structure, scheduling periodic professional inspections is recommended. These inspections serve to comprehensively assess the façade’s condition, identify potential issues, and implement preventive measures, ultimately contributing to the long-term resilience of the glass façade. Glass façades require periodic cleaning, especially in urban environments with higher pollutant levels. Inspection of sealants is important for catching leaks before damage occurs. Proper drainage, flashing, and waterproofing protect substrate materials long-term as well, suggests Kareem. infiltration and 30 WFM | SEPTEMBER-OCTOBER 2023

  33. The Safety Aspects of Glass Façades, Including Concerns Related to Breakage and Impact Resistance Ensuring safety in our glass façades involves a dual strategy. On the ground floor, we utilise tempered glass, specifically our ecoSHIELD (Tempered) product, which is five times stronger than annealed glass, providing exceptional resistance to high-impact loads. Above 10 meters we usually recommend ecoFAÇADE (Heat Strengthened) because it will be breaking into smaller, safer pieces upon fracture. Adherence to local building codes and safety standards guides our glass selection process. Regular maintenance and inspections, prompt replacement of damaged glass panels, and emergency planning for high-traffic areas contribute to a secure and resilient glass façade. This comprehensive approach ensures safety without compromising on the aesthetic and functional aspects of our architectural design, says Kachwala. Safety laminated glass is crucial to prevent injuries due to breakage and to enhance impact resistance. Façade designs should also consider wind loads, especially in high-rise buildings in the Gulf, where high winds can pose significant challenges. Safety glass is important also for glass showers and especially important for glass balustrades, says Fadi. Image Courtesy - Future Architectural Glass Safety Aspects of Glass Façades • Thermal stress: When glass is exposed to a sudden temperature change, such as a fire or hot blast, it can expand and contract rapidly, causing it to break. Edge Hit: Glass edges are sensitive and the breakage pattern spreads massively when it is on the edge point Brittle nature: Glass is a brittle material, which means that it is strong under compression but weak under tension. This means that glass is more likely to break when it is subjected to a force that is trying to pull it apart, sometimes the breakage happens without an obvious reason. It may be a manufacturer defect or faulty installation. Some precautions that decrease the breakage possibility and increase safety measurements: Use tempered \/Heat Strengthened glass: Tempered glass is more impact-resistant than regular glass and is therefore a good choice for glass façades. Use laminated glass: Laminated glass is made up of two or more layers of glass bonded together with a PVB interlayer. This makes it more resistant to breakage and impact. Inspection and testing: Glass façades should be regularly inspected and tested to identify any damage or defects. • • • • • • - Kareem Kamel, Façade & Steel Structural Engineer 31 WFM | SEPTEMBER-OCTOBER 2023

  34. regulations, and the use of acoustic glass contribute to creating peaceful living environments. This comprehensive approach ensures a harmonious and comfortable experience in indoor spaces. Future Glass team understands the acoustic requirements of the building depending on the outside noise parameters and suggests suitable glazing combinations to achieve comfortable working / living spaces. Glass plays a pivotal role in acoustic insulation. Double or triple glazing with varied glass thickness and laminated glass can significantly reduce noise levels, essential in the bustling urban environments of the Gulf region, believes Fadi. The thickness of the glass is an important factor that can help to block sound waves from entering a building, as thicker glass is more effective at blocking sound waves. Typically, 6mm thick monolithic glass, has a lower STC value than 12mm thick, glass STC can reach 36Dbs, whether it’s single piece monolithic glass, laminated glass, or insulated glass, the thicker the total glass thickness, the better sound transmission loss. Using air spaces of different thicknesses in a double-pane or triple-pane glass unit can help to improve the acoustic performance of the glass, generally, the thicker the air space the more increase in sound transmission loss, says Kareem. The Future of Glass as a Façade Material Evolving in Response to Technological Advancements & Sustainability Goals The evolution of glass façades in the future will be marked by smart glass technologies, incorporating dynamic control for enhanced transparency and energy efficiency. Innovations in nanotechnology, recyclable Image Courtesy - Future Architectural Glass Role of Glass in Acoustic Insulation and Noise Reduction in Urban Environments Kachwala believes that double or triple glazing, combined with laminated glass, effectively reduces sound transmission. Well-sealed frames, soundproofing, and thicker glass impede sound waves, while acoustic films and coatings enhance sound absorption. Strategic placement of sound-resistant glass in high-noise areas ensures a quieter indoor environment. Enhanced acoustic interlayers from Kuraray or Eastman also help in having a considerable sound reduction. In urban planning, collaboration with planners, adherence to Image Courtesy - Future Architectural Glass 32 WFM | SEPTEMBER-OCTOBER 2023

  35. Image Courtesy - Future Architectural Glass 33 WFM | SEPTEMBER-OCTOBER 2023

  36. Image Courtesy - Future Architectural Glass materials, and sustainable production methods are set to elevate glass properties. Anticipate advancements such as improved acoustic features, customisable options for architects, and seamless integration with Building Information Modeling (BIM). Additionally, transparent solar cells and a commitment to carbon- neutral production will play pivotal roles in fostering a more sustainable and technologically advanced era for glass façades, believes Kachwala. Kareem opines that AI will have the greatest effect. AI can be used to design façades that can adapt to changing environmental conditions, such as sunlight and temperature. This can help to improve energy efficiency and occupant comfort. Façades that generate energy. it can also be used to design façades that can generate energy, such as solar panels or wind turbines. This can help to reduce a building’s reliance on the grid and make it more sustainable. AI can also be used to design façades that are interactive and responsive to users. For example, a façade could be programmed to change color or pattern in response to human movement or weather conditions. The future of glass façades is promising, with ongoing innovations focusing on enhancing energy efficiency, sustainability, and adaptability. Developments in nanotechnology and material science are likely to produce glass with improved thermal performance, self- cleaning properties, and enhanced strength, making it even more suitable for demanding climates like those in the Gulf region, notes Fadi. Conclusion The use of glass as a façade material in modern architecture has brought about a transformative revolution in the way buildings are designed and 34 WFM | SEPTEMBER-OCTOBER 2023

  37. Image Courtesy - Future Architectural Glass constructed. Its advantages extend far beyond aesthetics, encompassing sustainability, and occupant well-being. Architects and designers are now tasked with the crucial responsibility of selecting the right glass type and coatings to optimise these benefits while addressing local climate challenges. Innovations in smart glass technology, sustainable production methods, and AI integration are driving the future of glass façades, promising even greater energy efficiency and adaptability. As the industry evolves, the enduring appeal of glass lies in its ability to seamlessly blend form and function, enhancing the way we live and work while contributing to a more sustainable and technologically advanced architectural landscape. energy efficiency, Image Courtesy - Future Architectural Glass Image Courtesy - Future Architectural Glass 35 WFM | SEPTEMBER-OCTOBER 2023

  38. 36 WFM | SEPTEMBER-OCTOBER 2023

  39. 37 WFM | SEPTEMBER-OCTOBER 2023

  40. Industry Speaks “Emirates Glass: Pioneering Excellence in Architectural Glass Manufacturing and Innovation” Rizwanulla Khan Executive President, Emirates Glass LLC About the Author Rizwanulla Khan is a name synonymous with the Glass industry in the Middle East, is the Executive President of Emirates Glass LLC & Saudi American Glass. He joined the Company on September 20, 2005, as Senior Vice President – Manufacturing & Operations at Glass LLC. Since assuming the Executive President position for three subsidiaries on December 23, 2013, He has been responsible for the Company’s overall vision, strategy, and financial objectives. In his current role, Rizwanulla is a key architect of the Company’s longterm strategic plan, which is focused on increasing geographic penetration in the global and regional glass industry and delivering sustainable, long-term, profitable growth. The strategy includes prioritizing resources to the most promising opportunities by creating cost efficiencies. In a conversation with Window & Façade Magazine, Mr. Rizwanulla talked about Emirates Glass, their products and major in the industry, and so on. Here are the excerpts… 38 WFM | SEPTEMBER-OCTOBER 2023

  41. ADNOC Business Center, UAE Can you provide an overview of Emirates Glass LLC’s core products and services, and how it contributes to the glass industry in the Middle East and globally? Our product range includes more than 400 different and in-house developed performance coatings, from hard and solar control coatings to low-emissivity single and double silver, selective double silver, coatings across the entire colour spectrum to meet even the most challenging requirements we receive from consultants and architects in terms of performance and aesthetics. Emirates Glass also provides a wide array of double or triple-glazed insulating glass units, safety, bullet-resistant and laminated glass, non-rectangular and bent elements – or a combination of any of the above. Some more special products include glazing units with captured or suspended elements for aesthetic or performance enhancing applications such as honeycomb diffusers, metal and synthetic meshes, or mashrabiya inserts to reflect our local heritage and ability to integrate traditional elements in modern and contemporary architecture. 400 milliseconds at the flick of a switch and turns from a clear to an opaque glass panel and can have multiple levels of privacy to create on-demand privacy while also allowing for plenty of natural light whenever needed. ArmourLite - Bullet Resistant glass is also offered by Emirates Glass which is a multi-layered laminated glass with a combination of glass lites and Polycarbonate sheets to give the glass the required ballistic resistance. As such, bullet-resistant glass combinations are much thicker than the conventional architectural glass panels which are designed primarily as IG units for achieving the required thermal performance. Emirates Glass has also partnered with the international technology group SCHOTT to provide high-performance glazing resistance and design freedom uniquely. With rich colour nuances and an abundance of patterns, the new offering opens attractive possibilities for fire-resistant glazing of façades, partition walls, skylights, roof lights, doors, and windows that meet international safety requirements. These glass types are EN (European) and UL (Underwriter Laboratories) certified and deliver barrier times of up to 120 minutes. In combination with other functional glass for double-glazing constructions, these fire-resistant glasses also fulfill energy efficiency requirements. that combines fire Emirates Glass has also provided ARMAX, our own anti- reflective coated glass to the Emaar SkyView and many other prestigious VVIP villa projects. The walls, roof, and floor of the SkyWalk, a cantilevered walkway that extends out of one of the towers more than 50 floors above ground, are made entirely out of our glass. All our products are developed and manufactured locally here in the UAE. Within our group of companies, we combine the entire supply and value chain of glass Emirates Glass also offers SmartLite - the state-of-the-art switchable glass, which changes its state in just about 39 WFM | SEPTEMBER-OCTOBER 2023

  42. annual coating capacity of 750,000sqm of MSVD sputter-coated glass, Emirates Glass has progressed to a 20-cathode line from Applied Materials GmbH (formerly Leybold, Germany), a loading bed of 3300 x 7000mm and an annual capacity of 3,500,000sqm of MSVD sputter-coated glass. This addition enabled Emirates Glass to enter a new and extensive market of post-temperable stock sheets for “downstream” processing into finished architectural glass products by our customers themselves. The acquisition of the new TERRA-G coater has facilitated the swift development and production of the innovative new range of Solite Double Silver, Superlite Temperable Double Silver, Elite Solar-Low-E coating on clear, and Classic ST range of solar control colour coating on clear. Cleveland Clinic Abu Dhabi, Fatima bint Mubarak Center – from raw glass manufacturing in Abu Dhabi, and overcoating in Dubai Investment Park, to processing, laminating, and fabrication of insulating glass units in Al Quoz. Having all of this under one roof is unique in the region as we are geographically close to our customers and their projects which means being able to provide immediate personal support during design and construction periods but also the shortest turnaround and lead times as well as delivery. We are providing glass solutions as a “One-Stop-Shop”, so our customers have a single point of contact for every element used and every production step is taken. Emirates Glass prides itself on having a complete facility for full glass supply – from raw materials to high-performance insulated glass units installed on iconic projects in the world. The company has upgraded its offerings through the installation of the Vortex pro turbo series high performance flat tempering line to provide high- quality, large tempered glass. The new tempering line is equipped with state-of-the-art technology and is designed to produce large glasses that are up to 8 meters long. The line is specially designed to temper high- performance coated glass with the lowest emissivity and highest quality. Emirates Glass LLC is also in the process of installing a LISEC Jumbo Cutting Line that is capable of handling and cutting glass sheets up to 8 meters ensuring high levels of precision with the use of advanced cutting tools and CNC technology. It is expected to optimise production by reducing manual labour, incorporating quality control measures, and minimizing waste, contributing to the efficiency and versatility of modern glass manufacturing while prioritizing safety and environmental considerations. Could you elaborate on the history and evolution of Emirates Glass LLC, highlighting key milestones and advancements in processes? Emirates Glass was established in 1997 by Khalid Bin Kalban to become the leading provider of energy efficient architectural glass in the Middle East. Since its inception the company has been an integral part of Dubai’s growth and evolution, having supplied glazing and expertise for many of the most iconic buildings across the city. However, Emirates Glass has also expanded its international presence and we are proud to have supplied our solutions to GCC countries such as Saudi Arabia, Oman, and Kuwait, but also to Azerbaijan, Turkey, India, Sri Lanka, Pakistan, Bangladesh, East and South Africa and even Canada. your manufacturing Starting from a Leybold (Germany) 6-cathode coating line with a loading bed of 2440 x 3600mm and an Dubai Chamber of Commerce 40 WFM | SEPTEMBER-OCTOBER 2023

  43. Gate Towers, Egypt Next in line is the Vitro-Jet FS Jumbo digital Production line from Tecglass that can reproduce any graphic design in the most varied sizes at the fastest speeds. Robust communication between the sensors and gets all production information directly from the software without going through the ERP; thereby reducing production time and increasing flexibility and efficiency. installed on iconic projects in the world, Emirates Glass LLC is providing glass solutions as a “ONE-STOP-SHOP”, so our customers have a single point of contact for every element used and every production step is taken. Emirates Glass is a home-grown UAE company so everything made and supplied by us is a contribution to the local economy and industrial landscape of what we all call our home. This also means being geographically close to our customers and their projects and being able to provide immediate personal support throughout the design and construction stage. Emirates Glass has a positive and resourceful customer service that aims to create the best • How does Emirates Glass differentiate itself from competitors in terms of product quality and innovation, particularly in the field of architectural glass coatings? • Having a complete facility for full glass supply – from raw materials to high-performance insulated glass units • 41 WFM | SEPTEMBER-OCTOBER 2023

  44. experience for your customers. The team consists of intelligent and independent individuals who share the company’s passion and vision. Emirates Glass has a proactive approach and focuses on delivering quality products consistently. The team anticipates future advances in technology, customer service, and production, and incorporates them into their game plans. Emirates Glass has also built a new warehouse which will boost operational efficiencies based on the “3A principle”: • Accessibility • Adaptability • Availability • • Can you discuss the role of Emirates Glass and how it aligns with Dubai Investments’ mission for growth and diversification? As a subsidiary of Dubai Investments PJSC, Emirates Glass is at the forefront of the construction sector’s glass processing industry, offering cutting-edge architectural and industrial glass solutions. Our commitment to innovation, quality, and sustainability aligns seamlessly with Dubai Investments’ vision to promote economic growth and diversify its portfolio. Emirates Glass actively supports UAE’s ambitious urban development projects by providing state-of-the-art glass products that not only enhance the aesthetic appeal of buildings but also improve energy efficiency and sustainability. Our advanced solar control and low-emissivity glass solutions have become integral to sustainable construction practices in the region, reducing energy consumption and greenhouse gas emissions. This aligns perfectly with Dubai Investments’ commitment to environmental responsibility and sustainable development. Furthermore, Emirates Glass contributes to the diversification strategy by serving a wide range of industries, including construction, automotive, and industrial sectors. Our versatile glass products cater to diverse needs, which resonates with Dubai Investments’ approach of spreading risk across various sectors and achieving balanced growth. In essence, Emirates Glass’ innovative and sustainable glass solutions play a vital role in fulfilling Dubai Investments’ mission for growth and diversification by supporting the development of the region’s infrastructure, contributing to sustainability goals, and serving as a key player in multiple industries. What can you tell us about the EmiCool® range of solar control glass and its significance in minimizing solar heat gain in the Gulf environment? The EmiCool® range of solar control glass is a flagship product of Emirates Glass, specifically engineered Dubai Design District - Elite Blue 40, UAE 42 WFM | SEPTEMBER-OCTOBER 2023

  45. Jewel of the Creek, UAE to address the unique challenges posed by the Gulf environment, characterized by scorching temperatures and intense solar radiation. EmiCool® glass products hold immense significance in minimizing solar heat gain for several reasons. They are designed to block incoming solar radiation, reducing the amount of heat that enters a building. This ensures that natural light is not compromised, creating well-lit, pleasant, and comfortable indoor temperatures, reducing the need for excessive air conditioning, and lowering energy consumption. It also contributes significantly to energy efficiency regulations in buildings by reducing carbon footprint, aligning with sustainability goals, and Green building certifications and practices. Emirates Glass has seen significant growth in its manufacturing capacity over the years. Could you share insights into the expansion plans and how they have impacted your ability to serve diverse markets? Emirates Glass’ expansion plans have been instrumental in our ability to serve diverse markets. Increasing our manufacturing capacity – moving from a standard glass processor to becoming a Jumbo Glass Processor by investing in state-of-the-art glass processing lines, has significantly boosted our output. Emirates Glass Glass Machine 43 WFM | SEPTEMBER-OCTOBER 2023

  46. you explain the advantages and applications of these coatings in architectural glass products? These coatings bring significant advantages and find diverse applications in architectural glass products. These coatings are designed to minimize heat transfer through the glass while allowing visible light to pass through. This leads to improved energy efficiency in buildings by reducing the need for cooling during hot periods and effectively traps heat inside during colder months, creating a balanced indoor climate. It is particularly valuable in regions with intense sunlight like the Gulf, helping maintain comfortable indoor temperatures and lowering energy consumption. These coatings can also be customized, catering to specific architectural designs and performance requirements. Beyond their functional advantages, these coatings also enhance the aesthetics of architectural glass products. They can be incorporated into various design styles and building types, adding a modern and sophisticated touch to structures. Whether it’s energy-efficient residential windows or large-scale commercial façades, these coatings can be tailored to suit a wide range of applications aligning with green building certifications and energy efficiency regulations. How does Emirates Glass maintain a flexible approach to diversification development, and what strategies have been employed to penetrate markets in the Gulf and beyond? Emirates Glass maintains a flexible approach to diversification and product development by combining a customer-centric approach, innovation, and strategic planning. Our strategies for penetrating markets in the Gulf and beyond have been instrumental in our success: • Market Research and Analysis: We conduct extensive market research to identify emerging trends, customer demands, preferences. We collaborate with architects, designers, contractors, and developers to better understand market dynamics and customer expectations. These partnerships also help us gain insights into upcoming projects and trends and allow us to tailor our product offerings to meet specific market needs. • Product Innovation: We prioritize continuous product development, investing in research and and product Platinum Tower, Qatar has incorporated cutting-edge technologies into its processes, enhancing production efficiency, product quality, and customization capabilities. This expansion has not only enabled us to meet the growing demand for our products in the Gulf region but has also positioned us as a competitive player in international markets, whether it’s high-performance glass for skyscrapers or precision-engineered glass for automobiles. These strategic growth initiatives reflect our commitment to excellence and our dedication to delivering high-quality glass solutions to customers around the world. and regional The acquisition of the TERRA-G coater has introduced innovative coatings like SOLITE DOUBLE SILVER and ELITE SOLAR-LOW-E. Could 44 WFM | SEPTEMBER-OCTOBER 2023

  47. What quality control and sustainability measures does Emirates Glass employ in its manufacturing processes to ensure the best quality products are delivered? Emirates Glass places a strong emphasis on quality control and sustainability in its manufacturing processes to consistently deliver the highest quality products. Our commitment to these principles is integral to our operations, and we employ a range of measures to ensure excellence in our glass manufacturing: • Stringent Quality Standards: Emirates Glass adheres to rigorous quality standards and certifications, both internationally and regionally, ensuring that our products meet or exceed industry benchmarks for safety and performance. • Advanced Testing Facilities: We have state-of- the-art testing facilities to conduct comprehensive quality checks at various stages of production. This includes assessments for optical clarity, thermal performance, impact resistance, and durability. • Sustainability Integration: Sustainability is a core value, and we integrate eco-friendly practices development to create cutting-edge glass solutions. This includes energy-efficient coatings, advanced solar control technologies, and eco-friendly products, ensuring that we stay at the forefront of industry advancements. Customization: We offer a high degree of customization, allowing us to adapt our products to suit the architectural and design requirements of diverse markets. This flexibility enables us to meet the unique demands of various projects, from residential to commercial and industrial. Sustainability Focus: sustainability aligns with global trends and market demands for eco-friendly solutions. Our sustainable glass products cater to environmentally conscious customers and align with green building certifications and regulations. Quality Assurance: We adhere to international quality standards and certifications, ensuring that our products meet the highest quality and safety requirements. This commitment to quality enhances our credibility in both domestic and international markets. • • Our commitment to • Irena Headquarters, Abu Dhabi, UAE 45 WFM | SEPTEMBER-OCTOBER 2023

  48. 46 WFM | SEPTEMBER-OCTOBER 2023

  49. throughout our manufacturing processes. This includes using sustainable materials, recycling glass waste, and optimizing energy consumption to minimize our environmental footprint. Quality Assurance Teams: Our dedicated quality assurance team works meticulously to monitor and inspect every batch of glass, ensuring that it meets our strict quality criteria. Any deviations from standards are promptly addressed. Green Certifications: Many of our products, including those with energy-efficient coatings, low-emissivity properties, and recycled content, contribute to green building certifications like LEED (Leadership in Energy and Environmental Design), and Green Building Council Regulations, demonstrating our commitment to sustainability. Waste Reduction: We actively pursue waste reduction strategies, such as recycling glass cullet and optimizing cutting processes to minimize waste generation. This not only reduces environmental impact but also enhances efficiency. Serenia Residences, UAE • • • Emirates Glass is unwavering in its dedication to quality control and sustainability measures in manufacturing. Our comprehensive quality assurance processes, commitment to sustainability, adherence to industry standards, and continuous improvement efforts collectively ensure that we deliver the best quality glass products to our customers while minimizing our environmental impact. These practices reflect our ongoing commitment to excellence and responsible corporate citizenship Can you provide an overview of the company’s vision to be the “most esteemed” in the glass industry and the strategies in place to achieve this vision? Emirates Glass strives to be known as a company that provides high-quality glass products and services, delivered with exceptional customer service. Our focus is on building a reputation for reliability, innovation, and a commitment to sustainability. By consistently delivering on these values, Emirates Glass differentiates itself from its competitors and establishes itself as a trusted and respected brand in the glass industry. Our vision is driven by a holistic approach that encompasses innovation, customer-centricity, global expansion, collaboration, quality, sustainability, 47 WFM | SEPTEMBER-OCTOBER 2023

  50. Siemens HQ - LEED platinum Certiifed - EmiCool Plus NE270T, Oman skills are essential for fostering innovation and excellence. Recognition and Rewards: Employees recognised and rewarded for their contributions to innovation and excellence. This can include monetary incentives, promotions, or public acknowledgment. These rewards serve as motivation and reinforce the culture of innovation. Continuous Learning: Emirates Glass encourages a culture of continual learning and improvement. Employees are supported in pursuing further education, attending workshops, and staying updated on industry trends. This ensures that they remain at the forefront of their fields. Celebrating Success: Emirates Glass celebrates the success of innovative projects and initiatives. Recognising achievements not only boost morale but also reinforces the importance of innovation within the organisation. employee development, and community engagement. These strategies collectively form the foundation upon which we continually strive to lead the industry and be recognised as a true standard-bearer of excellence and integrity. • are In terms of corporate culture and employee development, how does Emirates Glass foster an environment of innovation and excellence among its workforce? Emirates Glass fosters an environment of innovation and excellence among its workforce through a combination of corporate culture and employee development strategies. Here are key aspects of how the company achieves this: • Leadership Support: Leadership plays a crucial role in setting the tone for innovation. Emirates Glass leaders actively support and champion innovative initiatives. They lead by example, demonstrating a commitment to creativity and a willingness to take calculated risks. • Training and Development: Emirates Glass invests in employee training and development programs that nurture technical skills and soft skills. These • • These initiatives create an environment where employees are motivated to excel, contribute new ideas, and drive the company’s success in the glass industry. 48 WFM | SEPTEMBER-OCTOBER 2023

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